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By Joram M. Amir, Ernst Niederleithinger, Nikolaus Schneider

"Abstract: Diaphragm walls are used to provide a stable and watertight confinement for the construction of tunnels, underground railway stations, deep basements and other structures requiring deep excavations. Water seepage and soil loss through the joints have occurred on several occasions, causing extensive damage. This may have been due to uncontrolled concrete flow between the joints, unexpected geologic conditions or just poor workmanship.Different ways of quality assurance are applied on construction sites. Most of them rely on recording parameters of the construction equipment and conventional concrete quality control. In the frame of the EUREKA/ZIM project DiWaQ we have looked at several ways to perform non-destructive quality control. Some methods are to be applied after excavation before concreting (phase 1); others after the wall is completed (phase 2).For phase 1 we have used two different principles for checking the shape of the excavation, especially the joint to existing panels. A mechanical device which can be adapted to the excavating equipment was developed; field tested and validated on test and construction sites. It is described in detail in another paper in the same volume. A sonar-based device with a 10 mm resolution has shown good performance in the lab, but is still under development.For phase 2 different temperature sensors have been lowered into access holes to monitor the hydration heat developed during concrete curing. The same tubes can also be used to perform electromagnetic and ultrasonic crosshole measurements across or along joints to detect flaws. Especially the ultrasonic method has shown promising results on validation specimen at the BAM test site at Horstwalde, but limitations as well. Success substantially depended on the joint type, flaw size and distance of the sensors to the joint."

Jan 1, 2014

By Ali Porbaha

In today's fast-track construction environment, owners are searching for non-conventional technologies to build their projects faster and safer while maintaining traffic flow during construction. To that end designers and contractors are providing solutions that incorporate many unique features to expedite construction processes. In addition to timely delivery of the finished highway products, there is an increasing interest in making the initial investment in applying innovative technologies and thereby minimizing costly maintenance of highway projects. Accordingly, the aim of this paper (along with the accompanying paper) is to examine innovative technologies, developed mostly in Europe, that accelerate construction of highway, runway and railway embankment foundations. For each technology, a basic concept, installation technique(s), and design considerations are discussed, along with the case history of a real-world project. The Geotextile Encased Columns (GEC), AuGeo, and Continuous Flight Auger (CFA) are presented in Part I. Deep Mixing (DM), Mass stabilization, Cut-Mix-Injection (FMI), and Combined soil Stabilization with Vertical columns (CSV) technologies are discussed in Part II.

Jan 1, 2002

By Thomas Domanski

Any type of deep excavation whether for Bored Piling, Diaphragm Walls or Contiguous Bored Piling Walls depends on forming a stable borehole with a defined cross-section to receive safely the permanent materials. In modern construction the excavation depth can reach well the range of 100 m and above. The diameters of the Piles reach often sizes of 2.5 m and bigger. Top casings in Bored Piles (Diaphragm Wall none) are rather short and stability below the casing, need to be secured by stabilization slurry. The boreholes need to be formed through a variety of different materials and stand open for an extended period. Without a safe stable borehole, it is impossible to produce quality products and work cost-efficient. The understanding and proper usage of a suitable slurry is a key element essential for the delivery of Foundation Elements with high quality and within a reasonable budget. The setting of mechanical and rheological parameters in specifications is necessary and helpful, but probably insufficient to embrace and control such a key element in the practical implementation of foundation construction. The proper selection, design, implementation and supervision of slurries on site requires both from Contractors and Engineers to understand how different slurries do function. Only with this knowledge the right decisions in slurry operations can be made. This talk is directed to give some help to both, Contractor’s and Engineer’s, in understanding how different type of slurries do work. (Which ones should be preferred in what kind of soils.) The better knowledge will help the Contractor to control cost and enhance production. The Engineer will be able to assist in arriving at the appropriate technical choices and include in the specifications.

Sep 1, 2022

By Brandon T. Buschmeier, Sonia S. Swift, Michael P. Walker, Frederic Masse

"Ground improvement has undoubtedly become a cost-efficient and effective solution to support the development of poor soil sites. Ground improvement elements, such as Controlled Modulus Columns (CMCs), replace piles by improving the subsurface soils and reducing settlement. As ground improvement becomes more popular, the applications become more creative and ground improvement is being used to control settlements under large structures with tight settlement tolerances.In this paper, we will discuss the use of CMCs to support two (2) large industrial warehouses where soil conditions would normally lead to the use of deep foundations and a structural slab, grade beams, and hung utilities to prevent excess settlement. Each of the sites we will discuss had poor soil conditions in the form of very soft or compressible soil, heterogeneous fill of varying thickness, and environmental contamination. At each site, we developed a design that would allow for the use of Controlled Modulus Columns (CMCs) with a Load Transfer Platform (LTP) in place of the previously-proposed deep foundations. The use of the CMCs also allowed for the use of spread footings and slab on grade construction. The benefits of this value-engineering approach include economy in the foundation system, risk mitigation by not disturbing contaminated soils requiring expensive removal, and ease of access for future sub-slab upgrades with new tenants. Additionally, the use of recycled concrete aggregate as an LTP is more environmentally friendly than placing structural slabs with heavy steel reinforcement.Designing for the settlement of large warehouses is challenging because it requires changing how we typically perform our designs. For most structures, the slab loads are relatively light when compared to the footing loads, whereas for warehouses, the slab is heavily loaded compared to the relatively light footing loads. Thus, it becomes essential to perform three-dimensional analyses to confirm that the proposed CMC layout will provide uniform support of the slab and footing across a variety of loading scenarios (loaded bays vs unloaded or travel bays). The complexity of the designs for these warehouses generated interest in conducting large area load tests over a grid of multiple columns. The performance of the area load tests provided invaluable information on the effectiveness of the LTP and CMC spacing. In this paper, we present a general description of CMC ground improvement, the differences between ground improvement and traditional pile foundations, our typical design methodology for CMC design, and the modifications to that methodology for warehouses."

Jan 1, 2017

By Bartho J. Admiraal, Antoine Feddema

Pneumatic sinking of caissons has been established from mid-19th century. The technique of pneumatic sinking has been applied on many projects for underground construction up to depths over 20m below groundwater level since that time. Volker Staal en Funderingen, a known deep foundation contractor in the Netherlands, was awarded two contracts in 2015 for sinking in total 2 caissons in Hamburg (Germany) to large depths (over 30 m (100 ft) and two projects near Amsterdam (the Netherlands). The latter concerned two gate chambers for the world’s largest sea-lock, one of them was 55x81 m2 (180x266 ft) to a depth of 25.5 m (84 ft), which would mean a world record for pneumatic sinking! But with depths and dimensions like these, the deployment of personnel is the main limiting factor for production, despite all developments to date. It was decided to develop a remote controlled process, including the necessary equipment and monitoring systems. Monitoring not only the kinematics of the equipment in the working chamber and the production parameters related to the excavation but also of the structural behaviour of the sea-lock gate chambers was essential for approval of this innovative execution method. The lay-out and the sizes of the largest caisson the structural integrity was extremely critical for torsion and bending moments. A displacement controlled execution by the observational method was therefore required. In engineering a new approach for modelling the semi-continuous failure mechanisms of the soil was needed to understand the sensitivity of the excavation process and to define limit values for the execution. In the paper these structural and geotechnical issues will be explained together with the experiences during the execution.

May 1, 2022

By Andreas Brandner

"At the beginning of 2007 the Austrian contractor PORR was awarded with remediation works for a 48-km long part of the railway line from Campina to Predeal – part of the Trans European main Corridors TEN-T priority line 22 Bucurest – Brasov, connecting the southeast European countries with the heart of Europe.Due to partly new realignment and change of regular sections as well as protection against rockfall and slope slide a huge bunch of slope stabilization works became necessary, which were awarded to the contractor PORR and their designer IB-Brandner.Following the studies of the tender documents for the planned protection measures responsible managers of PORR decided to propose an alternative protection design by IB- Brandner. Changing the original design a more flexible and environmentally compatible solution consisting of high performance net, soil nailing and rockfall protection systems (fences) was elaborated and adapted to local needs. During design process, several critical areas were identified and additionally taken into account.In the paper examples of the design and erection process show how difficulties in implementation starting with the presentation of the idea continuing to the realization on site were managed and a technically more sophisticated and commercially competitive solution could be delivered to the customer Romanian Railway – case study.The European Commission awarded – following an election process in which all citizens of the EU could join - the remediation project Railway line Campina – Predeal in Romania as the environmentally best EU co-financed infrastructure project. GENERAL PROJECT EVALUATIONDue to original design slope stabilization should be done by concrete slabs fixed with prestressed anchors and shotcrete cover.The area to be secured was limited to a 12-meter strip left and right from the railway track without reference to nature and local needs. Discussions with the client and his designer and rising awareness for the hazards to address took several months. Site visits in Austria to provide insight in the problems of dealing with natural hazards helped to convince the client of the needs and our alternative design."

Jan 1, 2017

By Dan A. Brown, Rich A. Lamb, Paul J. Axtell

"Over the last 10 years, the Minnesota Department of Transportation (Mn/DOT) has had a very active program of replacing many major bridges, large structures spanning the Mississippi River. The deep foundations for these new structures include both drilled shafts and large diameter open-ended driven steel pipe piles. Most of these projects included load tests, both axial and lateral.The geology of this area of Minnesota includes some interesting foundation challenges, including highly organic and compressible very soft silts and clays to very dense sand and gravel overlying sedimentary bedrock. In some cases scour requires embedment into rock, and the bedrock formations may range from very soft sandstone to very hard dolostone. Artesian groundwater conditions can sometimes complicate drilled shaft construction, but the rock is otherwise very favorable for drilled shafts. Experience with the open-ended driven steel pipe piles (typically 42 and 48 in, 1.07 and 1.2 m diameter) suggest that these piles most often penetrate even dense granular materials to achieve bearing on rock. Experiences with drilled shafts socketed into the soft sandstones demonstrate that these rocks provide very favorable conditions for drilled shafts, so long as suitable construction practices are followed. Here we present several recent case histories regarding the foundation design and construction of major bridge projects in the vicinity of Minneapolis, Minn., including the Wakota Bridge, the I-35W replacement, the Lafayette Bridge, the Hastings Bridge and the St. Croix Bridge. Some lessons learned from construction and load testing of both types of foundations are described along with implications for design in similar soil and rock conditions."

Jan 1, 2013

By Tsuyoshi Honda, Kazuhiro Kaneda, Masayuki Imai, Kazuo Konishi, Kunio Higashinaka

"In recent years, the demand for measures to control liquefaction of existing airport runways and harbor structures has increased. However, from the perspectives of constructability and cost, application of grid-form deep mixing walls to these types of structures requires the formation of wider grid spacing as compared with conventional designs. In this research, we focused on the extent of liquefaction and ground surface settling when grid spacing is made wider than conventional designs. We conducted centrifuge model tests, and confirmed the liquefaction suppression effect when grid-form modifications involving wide grid spacing are adopted under asphalt pavement. The tests were conducted under conditions that included changing the grid spacing and groundwater level. When the groundwater level was high, an increase in water pressure was observed, even within the grid. However, when the groundwater level was low, the increase in water pressure inside the grid was suppressed. We also found that if the generation of water pressure can be suppressed, the amount of settling due to liquefaction can also be controlled.INTRODUCTIONOne construction technique used as a countermeasure to liquefaction is grid-form deep mixing walls. Grid-form deep mixing walls are a construction technique for which improved grid-shaped wall bodies are built into the ground below the surface using a deep mixing method. This construction technique minimizes shear deformation by surrounding liquefied ground with improved wall bodies, thereby preventing liquefaction (Fig.1). With conventional designs, grid-form deep mixing walls determine the grid spacing that can deter liquefaction based on a ratio of the grid spacing L to the improved depth H (ratio = L/H). Ordinarily, designs are implemented with an L/H ratio of 0.8 or less (PWRI, 1999).In recent years, a demand for measures to control liquefaction of existing airport pavement and harbor structures has increased. However, when liquefaction countermeasures are implemented at these types of facilities and structures, the construction work must be implemented while the facilities and structures remain in service. Therefore, temporal and spatial constraints must be considered. In addition, unlike conventional liquefaction countermeasures, performance requirements are such that, even if some degree of liquefaction is allowed, the performance is acceptable as long as the amount of settlement is within a predetermined value. Therefore, if grid-form deep mixing walls are applied to these structures, grid spacing that is wider than conventional standards is desired."

Jan 1, 2015

By Chris Harnan, Christophe Justino

The European Federation of Foundation Contractors (EFFC) and the Deep Foundations Institute (DFI) jointly published Edition 1 of the ‘EFFC/DFI Guide to Support Fluids for Deep Foundations’ in April 2019. This Guide was prepared by a Task Group comprising experts on deep foundations from contractors, materials suppliers, consultants and academics. The Guide builds on work carried out by the Tremie Concrete Guide Task Group and presented in Edition 2 of the Tremie Guide. The Paper discusses and describes the content of the Support Fluids Guide which presents the state of the art on support fluid management, as well as the R&D work currently being carried out and funded by EFFC and DFI sponsors through an ongoing Field Research Study (FRS) as well as a review of academic research linked to the EFFC/DFI joint effort aimed at improving knowledge and guidance on support fluids. The FRS and academic research will help to improve the understanding of relevant support fluid properties including stability of excavations, interface layer formation, effect of filter cake and the development of new sampling and testing methodology. The Paper also presents the initial findings from the FRS program as well as a discussion on the challenging aspects of support fluid management with emphasis on design, performance, testing, and the environment.

May 1, 2022

By Eric P. Bregman

As part of an on-going effort to improve water quality and reduce discharge into Boston Harbor, the Massachusetts Water Resources Authority (MWRA) East Boston Branch Sewer Relief Project was designed under a Federal mandate from the United States Environmental Protection Agency (EPA) to upgrade the aging sewer system, increase system storage and greatly reduce the volume of combined sewer overflows into the Harbor. The project scope of work includes the installation of over 2 miles (11,800 linear feet) of 36-inch and 66-inch diameter sewer relief piping, twenty (20) temporary shafts and an approximate 100 foot open cut section, located within the densely populated neighborhood of East Boston, Massachusetts. This area is a former marshland backfilled in the early to mid 1800?s where busy commercial streets co-mingle with thickly settled residential houses. The subsurface conditions present within Boston?s complex geology include the presence of subsurface contamination as well as complex networks of underground utilities. Additional site limitations included low headroom, noise, and traffic restrictions. Together these limitations required the design of individual earth support systems, tailored for each shaft location. Moreover, challenging subsurface conditions identified during construction required design modifications to minimize cost and schedule impacts related to construction dewatering, treatment of contaminated groundwater, internal bracing, and utility relocations. This paper provides a case history of the Geo-structural design and performance of various earth support techniques utilized to construct jacking and receiving shafts designed to launch and receive two (2) micro-tunnel boring machines (MTBM) and to support the construction of new deep shaft structures in an urban coastal area.

By Eric P. Bregman, Franklin M. Grynkewicz, John E. Regan

"As part of an on-going effort to improve water quality and reduce discharge into Boston Harbor, the Massachusetts Water Resources Authority (MWRA) East Boston Branch Sewer Relief Project was designed under a Federal mandate from the United States Environmental Protection Agency (EPA) to upgrade the aging sewer system, increase system storage and greatly reduce the volume of combined sewer overflows into the Harbor. The project scope of work includes the installation of over 2 miles (11,800 linear feet) of 36-inch and 66-inch diameter sewer relief piping, twenty (20) temporary shafts and an approximate 100 foot open cut section, located within the densely populated neighborhood of East Boston, Massachusetts. This area is a former marshland backfilled in the early to mid 1800’s where busy commercial streets co-mingle with thickly settled residential houses.The subsurface conditions present within Boston’s complex geology include the presence of subsurface contamination as well as complex networks of underground utilities. Additional site limitations included low headroom, noise, and traffic restrictions. Together these limitations required the design of individual earth support systems, tailored for each shaft location. Moreover, challenging subsurface conditions identified during construction required design modifications to minimize cost and schedule impacts related to construction dewatering, treatment of contaminated groundwater, internal bracing, and utility relocations.This paper provides a case history of the Geo-structural design and performance of various earth support techniques utilized to construct jacking and receiving shafts designed to launch and receive two (2) micro-tunnel boring machines (MTBM) and to support the construction of new deep shaft structures in an urban coastal area."

Jan 1, 2017

By Anthony L. Reynolds, Clifford J. Wren

"The adoption of a significant pile testing regime, the use of Eurocode 7 as the design standard, the development of lean construction techniques, and lateral thinking in overcoming some considerable construction challenges allowed Stent Foundations to construct the foundations for the new Wembley Stadium, London, on time and within budget. In addition to the piling works for the main stadium, and after significant design development, a large number of extra piles were required to raise the new iconic roof Arch to its final position some 133 metres above the ground. A 1,400m long contiguous bored pile wall was also constructed to allow for excavation and formation of the new pitch. INTRODUCTIONHjstorjcal lntrodyctionWembley Stadium is the 'home of English football'. As long ago as the 1880's, Wembley Park leisure grounds had football pitches and running tracks.In 1918 the British Government began planning a British Empire Exhibition with a stadium as its centrepiece. The Exhibition area covered 219 acres and the area on which a former abandoned tower called Watkins Folly had stood was chosen as the site for the new stadium (http://www.wembleystadium.com).The Empire Stadium, as it was originally known, was designed by architects Sir John Simpson and Maxwell Ayerton and the engineer Sir Owen Williams. It took just 300 days to complete at a cost of £750,000 ($1.4m), and was built using 25,000 tons of ferro concrete, 1,000 tons of steel, and over half a million rivets.The Empire Exhibition was a remarkable event, containing fountains, lakes, gardens, and many pavilions, each representing the architectural style of the countries exhibiting. It was opened on 23rd April 1924 and the final attendance was over 27 million, with 4.5 million admissions to the Empire Stadium alone."

Jan 1, 2005

By J. Osterberg

A new device has been developed for load testing driven piles and drilled shafts which consists of an hydraulic jack or bellows which has a telltale rod fastended to the bottom. The rod extends upward to the surface through a pressure pipe. When pressure is applied, the jack or bellows expands, applying an equal upward and downward load at the bottom. The downward movement at the bottom is indicated by the rod and the upward movement is indicated by the movement at the top. Thus, upward and downward load-deflection curves can be drawn. As load increases, failure will occur either in end bearing or friction. Results of field installations are described. Total loads of up to 1,100 tons metric have been used. The method obviates the need for the reaction load required for the conventional pile loading test and separates friction and end bearing. It is especially advantageous for use over water, in crowded spaces and for inclined piles.

Jan 1, 1989

By George Burnhart

"Sonic drilling is a relatively new technology even though it has been in development since the late 1940s. It was initially funded by the U.S. petroleum industry and then, in the late 40s, Russian scientists worked on developing sonic drilling, their interest based on drilling rates 3 to 20 times that of conventional methods. In the early 1960s, the Shell Oil Company backed research that resulted in a down-hole device with a series of eccentric weights driven by drilling fluid to generate vibration. Hawker Sidley, in the early 1980s, developed the first modern prototype sonic drills in Vancouver B.C. and the North Star Drilling Company in Minnesota became the first contractor in the U.S. to operate sonic equipment in 1985. In 1994, North Star became a division of Boart Longyear, headquartered in Salt Lake City, Utah.What’s Unique about a Sonic DrillA sonic drill rig appears and operates very much like any conventional top-drive rotary rig. The key difference is that a sonic drill has a specially designed hydraulically powered drill head, containing oscillators, that generates adjustable high-frequency vibratory forces. The sonic head is attached directly to the drill pipe or outer casing, sending the high frequency vibrations down through the drill steel to the face of the drill bit. This creates displacement, fracturing or shearing action depending on the material being drilled. The oscillator uses two eccentric, counter-rotating balance weights or rollers that are timed to direct 100% of the vibration at 0 degrees and 180 degrees. An air spring houses the oscillators and separates the vibration from the drill rig itself. The vibratory frequency is controlled to suit operating conditions and to achieve optimum drilling rates.When the vibrations coincide with the natural resonant frequency of the steel drill rod or casing, a natural phenomenon called “resonance” occurs. It allows the rig to transfer timed vibratory energy into the top of the drill string, utilizing the natural stored energy of the steel. This causes the drill string to use inertia and act like a flywheel delivering tremendous amounts of energy directly to the bit face. In friendly overburden formations, a sonic drill rig can achieve penetration rates of one ft per second."

Jan 1, 2008

By Nabil F. Ismael, Khalid Farraj

"The axial load transfer along large diameter bored piles in very dense silty sand was examined by field tests. Two instrumented piles 1.2 m diameter and with embedded length of 18 m and 25 m were load tested in axial compression to failure in connection with the construction of a big tower building in Kuwait City, Kuwait. Instrumentation included vibrating wire strain gages at various levels, displacement transducers and extensometers. The purpose being to measure the axial load distribution, skin friction, and base resistance at various load levels. In addition the settlement of the piles and the elastic compression were monitored. The ultimate pile capacity, side friction, and base resistance were determined and correlated with the Standard Penetration Resistance values as determined from the boreholes. Most of the load was transferred as side friction and the pile settlements at the maximum loads ranged from 1.6% to 2.2% of the pile diameter.INTRODUCTIONLarge diameter bored piles are used with increasing frequency for heavy structures in Kuwait and the Gulf region in calcareous sand. The behavior of short piles ranging in depth from 8 m to 15 m was examined by field test (Ismael 2012). However, larger diameter and deeper piles are being used more frequently, including the project described in this paper which included piles with 1.2 m diameter and 18 m to 25 m depth. The design of these piles requires knowledge of the skin friction and point resistance in these soils. While field tests on driven piles are available (Ismael 1989, Ismael 1999), field test data on long large diameter piles installed through very dense sands or silty sands are very limited at present. The results of two load tests carried out recently on instrumented bored piles at one site in downtown Kuwait City have become available. In these tests the failure load was extrapolated from the test results. It is important to examine and analyze the test results for the benefit of the geotechnical research and design engineers."

Jan 1, 2017

By Peter A. Thompson, Richard E. Prust

"The Bangkok Mass Rapid Transit (MRT} Chaleom Ratchamongkhon Line project is the first underground subway to be completed in Thailand. It consists of 22 km (14 miles) of twin-bored tunnels and 18 cut and cover stations constructed within the deltaic deposits that underlie the city. This paper describes the ground conditions, site investigation, including the use of the self-boring pressuremeter and the associated design issues for the construction of deep foundations. The paper also describes a selection of the various deep foundation solutions that were adopted to address particular constraints of the project and the ground conditions, including slurry walls for the cut and cover stations and foundations used for the underpinning of existing structures.INTRODUCTIONThe MRT Chaloem Ratchamongkhon Line Mass Transit Underground Railway comprises approximately 22 km (14 miles) of tunnels and 18 stations. The route is shown in Figure 1.The project was divided into two design and build contracts. The northern section was awarded to the ION joint venture, composed of Italian-Thai Development PLC, Obayashi Corporation and Nishimatsu Construction Co Ltd. Arup were contracted by ION for the design of the northern section. The section comprises 11 km (7 miles) of twin-bored tunnels, nine cut and cover station tunnels constructed within perimeter slurry walls using top down construction methods, and two cut and cover tunnel structures.The majority of the route of the northern contract follows existing highway Rights of Way. This results in the tunnel alignment passing through the foundations of existing highway bridge structures for which a variety of deep foundation solutions were adopted to underpin these structures.An 8-story park and ride building in the Lat Phrao area was also constructed using deep foundations."

Jan 1, 2005

By Tracy Brettmann, Will Bohlen

An innovative retaining wall design consisting of tangent drilled shafts with supplementary seal piles was used to limit continuing bank erosion along the Brazos River in Southeast Texas. The riverbank erosion had progressed to where it was threatening the stability of both the bridge abutment and corresponding approach embankment of the heavily travelled Highway 99 bridge at this location. A tangent pile design was selected because it was both much faster to install and more cost effective than a secant pile system. The design included both 5.5-ft and 10-ft diameter shafts with depths up to 130-ft and comprised both anchored and cantilevered sections. Supplementary seal shafts were also installed between the structural tangent drilled shafts to help plug any gaps between the tangent shafts. The plumbness and diameter of the shafts were tested using a sonic caliper to make sure the shafts were installed within the specified tolerance. The initial design had to be revised when a record flood from Hurricane Harvey impacted the site during construction. Introduction The Fort Bend Grand Parkway Toll Road Authority (Owner) needed to protect the north bridge abutment with a retaining wall system due to rapidly eroding conditions of the Brazos River banks within the 300- feet-right-of-way of the State Highway 99 Jodie Stavinoha Bridge. The extent of the local scour and erosion along the north bank of the Brazos River has caused concern for the structural integrity of the bridge. The magnitude of the erosion along the north bank at the location of the bridge has been measured at about 120 feet over three recent hydrologic flood events locally referred to as Memorial Day 2015, Memorial Day 2016, and Tax Day 2016. During construction, a new record flood level occurred due to Hurricane Harvey in August of 2017 that resulted in a portion of the retaining wall needing to be redesigned due to even more erosion occurring. The Brazos River is an actively eroding and meandering alluvial river plain that naturally meanders and migrates over time. The processes of bank erosion and meander migration were ongoing before the bridge was constructed and will continue in the future. These recurring major flood events, however, rapidly increased the rate of erosion in just a few years. Background. Due to the need to protect the bridge as soon as possible, the Owner selected a project team consisting of the designer, general contractor and specialty deep foundation contractor prior to final design to work together in developing a cost-effective design that could be implemented rapidly. The project team initially considered both a secant pile and tangent pile retaining wall system using drilled shafts. After reviewing various alternative designs, a tangent pile wall with seal piles was selected based on both cost effectiveness and speed of installation. The tangent pile with seal pile option was approximately 20 percent lower in cost and 50 percent faster to install.

Jan 1, 2018

By Reinaldo J. Villa, Joshua C. Adams

The I-395/SR-836/I-95 reconstruction project is an $818-million design-build construction effort that includes construction of viaduct, segmental and signature bridges in Miami leading into Miami Beach in Florida. Based on the load testing performed during the design phase, the design-build team determined that conventional driven pile and drilled shaft foundations were not feasible for support of segmental and signature bridges. Due to the weak limestone formation and successful use of auger cast-in-place (ACIP) piles in the Downtown Miami area on commercial developments, ACIP piles were selected as a foundation system to support bridges. This is the first time in history where the bridges will be supported by ACIP pile foundations in an interstate highway in the State of Florida. The design build-team worked closely with the Florida Department of Transportation to develop requirements for the load test program. The paper will provide an overview of the geotechnical data collected, results of dynamic/bi-directional load testing performed on test piles, data collected, installation of piles, and lessons learned. The load test program included a total of fifteen test piles with dynamic, bi-directional, and lateral load testing on 30 and 36-inch diameter ACIP piles and instrumented with thermal integrity profiling wires.

Sep 8, 2021

By Cemal Can Maslak, Vijaya Bhushan Rao, Vidyaranya Bandi, Karsten Beckhaus

A Large Earth Cum Rock Fill, ECRF Dam is under construction at Polavaram in the state of Andhra Pradesh in India as part of an irrigation project. The Embankment crest width of the dam is 12.5m and base width is of approximately 136.75m with a stepped sloping height of 27m on both upstream/downstream sides. Once the 1.2m Thick Plastic concrete cut-off wall is constructed below the dam along the longitudinal central axis to avoid seepage, this magnificent structure will be supported on a series of Deep Mixing Columns and Stone Columns that are evenly arranged under the footprint of ECRF Dam forming a smooth transition of gradually reducing stiffness moduli of treated ground from the center of the embankment, where the foundation stresses are high, towards the edges in order to be able to progressively limit the settlements under the dam to a specified allowable limit. As such the required post treatment stiffness in case of stone columns is 2 times of the in-situ stiffness of foundation soil, whereas it is expected to be 5 times improvement for Deep Mixing as per project specifications. Laboratory testing and Field Trials undertaken successfully to verify the design.

Sep 1, 2022

By M. Tominaga

An industrial port complex was constructed on the west coast of Leyte Island The work was started in December 1981 and completed in May 1984. This port complex includes a 665 m long wharf and can accommodate vessels ranging from a 60,000 DWT ore carrier to a 4 000 DWT general cargo ship. It now handles materials for and products from a copper smelter with an annual capacity of 130,000 t and a fertilizer plant with an annual capacity of 900,000 t. The Wharf structures consist mainly of interlocked steel pipe piles, steel sheet piles and steel pipe Piles. Material handling equipment such as unloaders, shiploaders, etc. were installed on the wharf. Site survey, planning, engineering design and construction aspects of the port development are discussed in this paper with particular emphasis on the wharf structure.

Jan 1, 2010