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By James P. Stewart

This case history describes the engineering design and construction for the Contractor of a 35-ft-deep excavation for an 800-square-foot addition to an existing sewage pump station. The site posed unexpected geotechnical complications that included deep gravelly soil, a history of local construction difficulties, groundwater consisting of heavy salt brine, and the need to underpin the existing pump station. The project took an interesting twist when the Owner issued a change order limiting the dewatering discharge to a fraction of that required to lower the water table. This documents the interesting circumstances of this job and documents the unusual subsurface conditions in the Syracuse, NY Lakefront area.

Jan 1, 2003

By James F. Davis, Matthew A. Conte, Robert F. Tonning

This is a paper demonstrating the steps taken to combine multiple types of piles for a single site to maximize the benefits and characteristics of each method. We intend to discuss the use of grouted displacement piles in lieu of traditional pile types that were specified on an individual project. We will show how implementing this alternate pile type can both supplement and replace the originally specified pile to increase efficiency and lower costs. We will demonstrate a reduction in spoils, vibration, crew hours, and equipment size while employing methods to overcome unforeseen ground conditions.

By Michael A. McNicholas

"Deep foundations utilize the varying soil conditions to provide the most cost-effective or practical scope for a given jobsite. Once the scope has been determined and the engineering applied, the element can be installed and tested to determine if it is suitable. QA/QC programs are vital for the assurance that the element designed by the engineer has not only been properly constructed but that the design assumptions are confirmed. The two deep foundation elements referenced are drilled displacement piles (DDP) and micropiles. Each of these elements allows for large loads to be distributed deep into the subsurface geology. Having the technology and ability to monitor the tests in real-time can be beneficial to a contractor in determining if the design is adequate or if adjustments need to be made on future piles. The proper QA/QC guidelines for installation and monitoring need to be in place to ensure that an accurate interpretation can be made on the pile. This paper discusses the typical testing and the positive results that the author has encountered using the latest advances in strain analysis.KEY TERMSDrilled Displacement Piles:A deep foundation system that has the ability to shed load into the geology through shaft resistance as well as tip resistance, similar to drilled shafts. This pile element is unique in that it has a consistent pile section and thus a consistent modulus of elasticity.Micropile:A deep foundation system used in applications where the foundation lies over material not suitable for a spread footing and the ideal soil stratum is deep below the foundation. Micropiles will have two different cross-sections consisting of a cased section and an uncased section. For this reason, this pile type requires additional analysis when computing stress-strain relationships.Geokon Strain Gauges:Instrumentation such as Models 4911A-4911 Vibrating Wire Strain Gauges ( known as Sister Bars) are designed to be embedded in grout and calculate loads based on the change on grout strain over a period of time.Stress:A pile element is under a compression (axial loading) load when a force acts along its axis and is normal to the plane of the section. The corresponding stress the pile is experiencing is described as a normal stress. The stress is obtained by dividing the magnitude of the load distributed over the cross-section by the area of the pile cross-section, as shown in Eq. 1."

Jan 1, 2017

By Luca Pingue, Regine Jagow-Klaff, Franco Muratore, Carlandrea Albonico, Damiano Frontini, Rudolf Wernecké

This paper describes an artificial ground freezing (AGF) application carried out to ensure both watertightness and structural support for the safe excavation of four cross passages of the Forrestfield Airport Link (FAL) project in Perth. The line will deliver 8.5 km extension of the existing urban rail network connecting the growing eastern suburbs of Perth with the existing suburban rail network. The proposed soil improvement technique is adopted as a smart alternative to jet grouting from the surface since the use of heavy equipment with long vertical mast was not allowed due to the line underpassing an airport in operation. In this paper, details of the challenges and lessons learned during both design and construction phases are given. Furthermore, it is described the geometry and the installation of freeze pipes in presence of a massive steel frame, ventilation system and slurry pipes of the tunnel boring machine (TBM) in operation. It is also illustrated the web monitoring system to allow key personnel to follow in real time the development of soil temperatures, tunnel convergences and ground surface deformations as well as changes in the interaction between international parties involved due to the COVID-19 pandemic.

May 1, 2022

By Matthew D. Marks

The Sacramento Area Flood Control Agency initiated the Natomas Levee Improvement Program in 2006 which would bring the entire 42 mile Natomas Basin perimeter levee system into compliance with applicable Federal and State standards for levee protecting urban areas. The soil-bentonite slurry cutoff has been utilized as the primary construction method for addressing the under seepage deficiencies. To date, a combined total of over 4,500,000 square feet of slurry cutoff wall have been constructed utilizing excavation methods to a maximum depth of 75 feet and deep soil mixing methods to a depth of 90 feet. The construction of these cutoff walls has required the use of newly designed and custom built long boom and stick attachments for large hydraulic excavators and additional resource will be required to complete future phases. Key components of the NLIP program have included advancements in the development of soil-bentonite backfill mix designs, specified ranges on the soil backfill gradation to address concerns of long term consolidation of the backfill material, evaluation of the trench slurry filtrate loss with regard to cutoff wall acceptance, maintenance high slurry densities to provide greater trench stability, and continued development of backfill mixing procedures.

By Stephan Großwig, Karolina Nycz, Arne Kindler

"Commonly used anchor monitoring systems are mainly based on the use of anchor force meters. However, experience shows that the reliability of the display of force meters lowers over time. Other measurement and test methods like for example fibre bragg grating method require a comparison with an unloaded optical fibre and give only selective information about the bearing behavior. Moreover the obtained information has to be interpreted. In the following article, first measuring results of an anchor monitoring system based on measurements with optical fibre are presented. The new monitoring system is based on the Rayleigh technology and was used to test the load bearing behavior of the anchor grout body as well as for the evaluation of the grout body condition in concrete-damaging groundwater.INTRODUCTIONThe first fibre optic sensors came onto the market about three decades ago. Initially used as special solutions only in selected cases, now they have found use in almost all areas of technology, especially in areas, where electrical sensor systems reach their limits. The first application examples of spatially resolved fibre-optic sensors in the field of geotechnics have been in existence since the mid-1990s, in projects such as the assessment of the of radioactive repository location sites (Hurtig et al. 1994), for the monitoring of landfill sealing systems (Hurtig et al. 1995) or within the framework of the rehabilitation of mountain farming landscapes (Schreck et al. 1998).The company's first own works in the field of glass fibre measurement technology have been in existence since 1993. The first carried out projects were a monitoring at the Edertalsperre (Dietz et al. 2001), a monitoring with glass fibre tendon at a flood bridge in Carinthia as well as monitoring within the framework of the Storebælt crossing. In all cases, the structure was permanently monitored by means of individual-point measurements. Since 1993 various fibre-optic sensor solutions for geotechnical applications have been introduced to the market (Voet, Glötzl 1996, Hurtig et al. 1994)."

Jan 1, 2017

By B. Broms

The "Bawang Pile" (in english "onion" pile) described in the article consists of a cased concrete shaft and an expanded base. The steel casing is first driven by an internal drop hammer and then the base is formed in-situ by the raming the concrete at the bottom of the slitted casing. This new type of pile can be used for underpining (small head room) of buildings and as foundation for transmission towers or lamp posts. Full-scale load tests in compression and in tension on the Bawang pile and on steel pipe piles demonstrate the dramatic increase of the ultimate capacity due to the expanded base. Guidelines for the design of such piles are proposed.

Jan 1, 2010

By L. P. Weber

During the years 1983-1987, a research programme, jointly performed by the steel producers ARBED, British Steel Corporation, Peine-Salzgitter, Unimetal, and co-sponsored by the European Community for Steel and Coal (ECSC), has been carried out on steel H-piles of different shapes. The initial aim of the testing programme has been the improvement of bearing capacity, both in sandy and clayey soils. At two test sites, standard H-beams are compared to H-piles with different types of laggings or to H-piles grouted both under low and high pressure. In this paper and in view of the open european market in 1992, the H-pile capacities and their corresponding allowable loads, determined from codes, recommendations and computation procedures in use in Belgium/Luxembourg (B/L), France (F), Federal Republic of Germany (G), and the United Kingdom (UK) as well as their evaluation from dynamic CAPWAP and Case methods are compared to the static capacities measured in-situ. In addition, procedures for estimating the load/movement behaviour of H-piles from CPT, pressuremeter, and CAPWAP are compared to the measured curves.

Jan 1, 1991

By Federico Pagliacci

"Many existing dams are subject to underwater seepage due to subsoil conditions, like deep alluvial deposits or pervious rocks or karst. Remedial works are necessary in order to install new cut-off walls to stop the water flow. In some cases the cut-off walls have to be executed at depths never reached so far, and difficult to reach with traditional foundation techniques. In many cases the Hydromill technology proved to be the best system to overpass rocky layers and ensure the required verticality. The maximum depth reached by the industry was in the range of 120-150 meters. This article describes the test performed to excavate and cast in place a 3.2x1.5 m panel to a depth of 250 m. The article will also describe the stratigraphy of the site down to 250 meters, as well as the technique adopted to achieve the said depth with deviations from verticality of 30 cm along the longitudinal axis (0.12%) and 20 cm along the transverse axis (0.10%), measured at the bottom of the excavation. The concreting of the panel, for about 1,100 m³, with plastic concrete in the lower portion and conventional concrete in the upper portion will be illustrated. Finally, the tests performed during the excavation and after concrete casting will be also described, with special attention to the continuous directional core drilling that was performed along the whole length of the panel to verify the results of the deviation from verticality, through the onboard instruments, and to control the quality of concrete at a depth never reached before. IntroductionMany existing dams are subject to underwater seepage due to subsoil conditions, like deep alluvial deposits or caves and cavities or acid solutions in the bedrock formations.Conventional remedial works generally consist in the construction of an additional cut-off wall throughout the dam body and the subsoil, in most cases being deeper than the original one. Today, many examples of successful remedial cut-off walls allow the engineers to design the most suitable solution according to the dam and subsoil characteristics and nature.The real difficulty stems from the depth at which the new cut-off wall has to be socketed in competent rock or soil, so as to eliminate underwater seepage. The maximum depth ever achieved with a cut-off wall is 122.5 m for the remedial work of Mud Mountain Dam, Washington, USA, in 1988-1990. This 0.85-1.0 m thick cut-off wall was realized by means of a Hydromill, by excavating single 2.8 m-wide secant panels."

Jan 1, 2017

By Ihab Allam PE, Meeok Kim. PE. Ph. D

The wet weather equalization basin (EB) planned for Pacifica, CA is a 45 feet deep rectangular shaped underground water tank containing over 2.1 million gallons of water, and located only 500 feet away from the Pacific Ocean. The location and size of the water tank, and the geotechnical characteristics of the selected site presented many engineering and construction challenges. The engineering had to consider a structural system which can fit into the limited area of the site and yet need to meet the storage volume requirement. In addition, the system construction should meet the city’s tight budget and schedule.

By Francisco A. Flores, José L. Aguirre, Héctor A. de la Fuente, Erika Bernal, Jorge Arroyo-Esquedla

This paper presents the analysis, design, and construction of soil improvement for storage tanks foundation support at a site in Tabasco, Mexico. A total of 980 Rammed Aggregate Piers of 12.5 m in length and 0.5 m in diameter were designed and constructed to support four storage tanks. The soil conditions at the site generally consist of loose to medium dense silty/clayey sand to about 8m depth, underlain by very loose to medium dense silty/clayey sand with seams of very soft clay. The use of Rammed Aggregate Piers induced densification of the soil to increase its stiffness and reduce the liquefaction potential to control both static and dynamic induced settlements. Standard Penetration Test (SPT) and Cone Penetration Test (CPTu) explorations were performed prior to and post soil improvement to compare the liquefaction potential and the Factors of Safety associated with the two conditions. Finally, the soil improvement installation rate is presented. Soil improvement using Rammed Aggregate Piers represented a suitable alternative to support storage tanks foundation in potentially liquefiable areas.

Oct 1, 2022

By Justin Simmons, Michael Arnold, Bob Faulhaber

"In order to remodel an existing beach resort on the Gulf of Mexico, an existing three story structure, founded on stepped tapered piles, was to be replaced by a ten-story building with service rooms on a daylight basement level, conference rooms on the next levels and up-scale hotel rooms on the upper levels. The new building was founded on augered-cast-in-place (ACIP) piles. The pile caps and the basement required excavations between nine and fifteen feet (three to five meters) below ground surface.BAUER Foundations Corp. (BFC) successfully used Cutter Soil Mixing (CSM) to install the support of excavation walls. This technique allowed for the adjustment of the wall alignment during execution in order to avoid existing and new piles and other underground obstructions. Nearly 1600 – 16-inch (400 mm diameter) ACIP piles were installed to an average depth of 71.5 feet (22m) below ground surface (BGS) by BFC to support the new hotel structure. Initial grout overages in piles were excessively high and ground stability issues were encountered in some pile locations. By identifying specific areas of concern BFC was able to modify the approach to ACIP installation, effectively mitigating the ongoing risks and successfully completed the project.PROJECTMarriott Hotels began the $300 million renovation and upgrade of their Marco Island Marriott Beach Club Hotel in Marco Island, FL to JW Marriott status in May 2015. The renovation included the demolition of a portion of their existing hotel tower, and the construction of a new 10-story hotel tower consisting of 94 new guest rooms and a 10,000 SF (900 m2) ballroom, among other amenities. As is typical with hotel construction, time was of the essence. The schedule was the driving factor of this project as the owner had already booked events in their new ballroom starting in January of 2017.BFC provided the client with a deep foundation package that included the installation of 1562 Augered Cast-In-Place (ACIP) piles supporting the new tower, and the design and construction of approximately 36,500 SF (3,400 m2) of soil-mixed retaining wall for support of excavation (SoE)."

Jan 1, 2017

By Mitsuhiro Shibazki

I can't answer that question but I am looking at Andy, my co-author, and he says we didn't measure it. No movement. If I understand it correctly, how do we handle lateral forces in shear? The main columns were designed as pin connections so there wasn't a moment in the shear between the pile cap and the columns the steel reinforcing was used to resist that. I am not aware of how we would have installed those, it is possible to try and submerge them all if the jet grout is still fluid. They were higher than design. You are correct.

Feb 10, 2003

By Tracy Brettmann, Shailendra Endley, Jason Leary, Shashank Valluru

"Augered Cast-in-Place (ACIP) piles have long been used for deep foundation support in sands due to their high capacity and speed of installation. Very little information exists on the effects on capacity if the auger needs to be withdrawn from the hole prior to grouting. This condition can occur due to various reasons including grout plug ups, equipment issues, and grout supply delivery problems. It can become a major problem for the project team if this happens during production because the capacity of that pile is then in question, potentially resulting in re-design, installation of replacement piles and/or schedule delays. This paper compares the results of two high capacity test piles installed into a dense sand where one test pile was installed by first completely withdrawing the auger from the hole after drilling to the pile tip depth and the other test pile was installed utilizing conventional industry standard methods. Identical load tests were then performed on both piles to compare the effects of the two different installation procedures. The load test results were surprisingly similar in this case although the grout take required for the test pile installed in the pre-drilled hole was significantly higher to produce a similar grout return depth.IntroductionAugered Cast-in-Place (ACIP) piles are used extensively along the Texas Gulf Coast due to their combination of high capacity and speed of installation resulting in one of the most cost effective deep foundation systems relative to other options. Soil conditions in this region typically consist of alternating layers of sand and clay in the upper several hundred feet. ACIP piles are routinely installed to depths of over 100-ft to achieve the required capacity depending on the site specific soil conditions and therefore typically extend through and tip into sand layers. Occasionally, due to various reasons like equipment issues and plug-ups, the auger is withdrawn from the hole without grouting. Significant sand in the soil profile could lead to questions about the effect of the auger withdrawal on the pile capacity and load deflection relationship.This paper summarizes the results of two identical pile load tests performed on adjacent piles of the same length with the main difference being one was installed using the standard installation procedure and the other was installed by first completely withdrawing the auger from the hole after drilling to the pile tip depth. The load test results were then evaluated using load transfer analyses to estimate the effect of the withdrawal of the auger on the load-deflection characteristics and capacity."

Jan 1, 2017

By Sunil S. Basarkar, Vinothkumar S

Ground Improvement Techniques serves to improve various engineering properties for supporting various foundations. These may be undertaken either by conventional or advanced methods. The Controlled Modulus Column (CMC), also known as Rigid Inclusion is a soil improvement technique to reduce the total and differential settlement by using semi-rigid soil reinforcement columns. The CMC technique can be executed by displacement or non-displacement methods. It does not aim to bypass the compressive layer or to install a pile that will directly support the entire load from the structure. Principle of the technique is to introduce a load transfer platform between the head of the column and structure and transform a uniform load into soil. Initially, the structural load transmitted into the soil generate the settlement greater than CMC piles. When the settlement between the soil and column became equal at neutral point, maximum structural load shall be balanced by the positive friction and tip resistance to stabilize the foundation without exceeding the allowable settlement limit. This paper describes the behaviour of soil reinforcement with CMC column and their installation process with reference to a project at the Dry Bulk Terminal Port, San Pedro- Abidjan (Western Africa). Methodology of CMC, requirements of Ground Improvement, arrangements and outcome of this method are presented in this paper.

Sep 1, 2022

By A. F. van Weele

In general cast-in place piles will have an irregular pile shape. However, it is possible that these irregularities are so large that they may lead to pile deficiencies. It is very rarely possible to examine the pile foundations visually. Also the performance of a static or dynamic load test on each individual pile is not practical and much too expensive. This is the reason why pile integrity tests have been developed: to reduce the risk of inadequate pile foundations by performing a simple test. Pile integrity tests are non destructive tests which are carried out after a pile has been installed. Over the years a number of techniques have been developed of which the most important techniques are briefly described in this paper. Of all pile integrity testing methods, Sonic Integrity Testing is the most widely used method in western Europe. This method has been developed by TNO some 15 years ago. Since then the method has been improved, largely due to advances in micro-processing. A major improvement was made by the introduction of digital signal processing techniques. This made the Sonic Integrity Testing method more accurate (smaller defects can be detected), faster (more than 200 piles can be tested on a single working-day) and more reliable (the results are easier to interprete). A few cases will be presented which will show the usefulness of the Sonic Integrity Testing method. In one of these cases, a helpful tool for interpretation of the results is explained: the Sonic Integrity Testing Simulation program TNOWAVE. Notwithstanding the fact that Sonic Integrity Testing is a powerful method, it has also some strict limitations. These will be discussed at the end of the paper.

Jan 1, 1987

By J. Gniel, L. King, C. Gaudin, C. O’Loughlin

"This paper presents some recent advancements in centrifuge modelling, which enable the installation of displacement piles to be performed in-flight while measuring ground responses. Details and results are provided from a series of experiments where 21 full-displacement piles were installed into a sample of consolidated kaolin clay at 40g. The piles were pushed into the sample at a constant rate of penetration, with installation reaction loads and pore pressures measured. Insight into the installation effects of the full-displacement piles was obtained by undertaking in-situ testing pre- and postinstallation of piles. The findings show that centrifuge testing has the potential to play an important role in furthering the current understanding of displacement pile behaviour and installation effects.INTRODUCTIONDisplacement piles and displacement ground improvement columns cause soil to undergo significant distortion and shearing during installation, which alters the soil properties. It is essential to consider these changes in soil properties to estimate the behaviour of pile foundations with higher degree of accuracy. However, the installation effects of displacement piles are widely considered as one of the most difficult geotechnical mechanisms to model, both analytically and numerically, and experimental data is needed to advance the current state of knowledge.Theories, analytical and semi-analytical, have been developed to describe the displacement pile installation process. Randolph et al. (1979) applied the cylindrical Cavity Expansion Method (CEM) to model the installation of a displacement pile in a fine grained cohesive soil. However, cylindrical CEM only considers the field variables in radial coordinates, and hence the soil-pile interface can only be modelled as a frictionless material. Baligh (1985) introduced the Strain Path Method (SPM), which assumes soil flows around the tip of a displacement pile. SPM was shown to model the stress and strain fields, particularly within close proximity to the pile, more accurately compared to the cylindrical CEM. While these methods account for the installation effects of a displacement pile and can be used to estimate a resulting ultimate bearing capacity, they are unable to describe the load-settlement behaviour of such piles. With the added complexity of group effects, existing analytical methods do not provide a means to accurately calculate the ground response to the installation of a group of displacement piles in a cohesive soil.The advancement of computational power, numerical techniques and constitutive models has improved the accuracy of numerical analysis, particularly in regard to modelling pile installation. However, even with advanced techniques, Finite Element Method (FEM) suffers a number of disadvantages due to the large deformations, which results in mesh distortion and tangling. Mesh-free methods such as Discrete Element Method (DEM), Smoothed Particle Hydrodynamics (SPH) and Material Point Method (MPM) are the next generation of computational techniques that are able to deal with large deformation problems. However, these advanced techniques are computationally expensive, complex and yet to be incorporated into commercial packages. Such methods are considered to still be in the development stage and are yet to provide a complete solution to pile installation problems."

Jan 1, 1900

By Jesse R. Jacobson

A large casino complex in Cherokee, North Carolina recently underwent a $633 million expansion that involved substantial foundation challenges. The site is located in a valley on the southern edge of the Great Smoky Mountains National Park, where subsurface conditions typically consist of varying thicknesses of fill overlying alluvium, residuum, partially weathered rock and rock. The fill and alluvium contain cobbles and boulders as large as several feet in diameter. The residuum and partially weathered rock are very thick in some areas, and the depth at which consistently high quality rock is encountered is highly variable. To reduce the foundation costs for the expansion, continuous flight auger (CFA) piles were proposed in lieu of micropiles. CFA piles are not generally used in this geologic environment and concerns regarding their selection included: (1) an uncertainty that CFA piles could be successfully constructed given the difficult conditions and (2) a lack of regional data regarding unit resistance values and load transfer characteristics. To address these concerns, a design-phase test program was undertaken to evaluate pile constructability, develop an understanding of the load transfer behavior, and establish the required pile lengths. The program included soil test borings, shear wave velocity measurements, timed auger probes, instrumented pile load tests and observation of exhumed piles. It was demonstrated that CFA piles could be advanced through the fill, cobble/boulder-laden alluvium, residuum and into the partially weathered rock, albeit with some limitations. Under axial loading, the pile response was very stiff and relatively high unit resistance values were measured. Pile instrumentation allowed for the evaluation and use of design pile lengths shorter than that tested, and the overall reduction in pile lengths yielded a 40 percent reduction in foundation cost. In general, CFA piles were determined to be a suitable, economical foundation alternative.

Jan 1, 2011

By Timothy C. Siegel

Given that piles are composed of different materials and installed using a variety of methods, ASTM D 1143/D 1143M-07 Standard Test Methods for Deep Foundations Under Static Axial Compression is justifiably general so that it has as many applications as reasonably possible. There are aspects of the test setup, the test procedures, and data interpretation for instrumented piles (some of which are specific to augered cast-in-place piles) that are either not discussed in detail in this ASTM standard or are not addressed at all. Specifically, the use of variable time hold times can obscure the shape of the conventional load-deflection curve, as well as, influence the interpretation of the ultimate pile capacity. Unload-reload cycles induce additional non-uniform internal axial loads within the pile which complicate interpretation of the strain gage data and increase the potential for errors. Attempts to maintain a constant top load during the hold period can lead to operational difficulties in taking measurements and are technically unnecessary. Residual load has been shown to develop in cast-in-place piles and can significantly influence the axial load distribution as interpreted from strain gage data. The stiffness of cast-in-place piles has been observed to vary with the measured strain, and a constant modulus, as provided by correlation with the unconfined compressive strength of the grout, may lead to a significantly different interpretation of the axial load distribution.

Jan 1, 2010

By Y. K. Wong

This paper describes in detail various problems concerning the construction of a pile-raft foundation supporting a 42-storey tower block. The subsurface generally consists of highly weathered sedimentary rock. A comprehensive instrumentation program is implemented to monitor the behaviour of the foundation system throughout the construction period of the superstructure. Instrumentation observations are highlighted in the second half of the paper.

Jan 1, 2010