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By Federico Pagliacci

Continuous Flight Auger (CFA) technique represents an important technological advance in the construction of piles in soft soils. The possibility of excavation under the water table with no need for drilling fluids, along with high productivity, have resulted in this technique?s becoming widespread in many countries. However, CFA technology has limitations because of its difficulty in penetrating hard layers and cross strata with cobbles and boulders. In these situations, pile verticality may be an additional problem. The Cased Augered Pile (CAP) technique consists of penetrating the soil with an auger housed in a casing. Two independent rotary heads sliding along the rig mast operate the auger and the casing. By adjusting the height of the casing shoe and auger bit according to soil type, it is possible to drill piles in very severe conditions - in the presence of cobbles and boulders - and to socket the pile into the rock. The use of a steel casing enables improved pile verticality. Therefore, the CAP technique is also used to construct secant piles to be used as diaphragm walls. The limitations of this technology are the depth, usually no more than 27 m (88 feet), and the size of the rig that supports the drilling tool, no less than 70 t (77 short tons) in working conditions. This paper illustrates CAP technology, the drilling system, and the characteristics of concrete and steel reinforcement and offers a case study of the Palermo-Carini second railway line, which used CAP to construct the new 30 km (18.6 mi) railway line, 20 km (12.4 mi) of which passes through the very congested downtown area of Palermo. More than 300,000 m (186.4 mi) of piles have been drilled in dense calcarenite formations with unconfined compressive strength of 15-25 MPa (2,200-3,600 lb/inch2), soft clay, and silt formations.

By Michael Oakland

This paper will discuss the design analysis of sheet pile cofferdams for static and dynamic blast loads. Following construction of the new Willis Avenue Bridge across the East River between Brooklyn and Manhattan, in-river piers No. 9 and No. 10 from the former bridge were demolished, partially by explosive charges. The blast at Pier 10 was conducted first and though the demolition charge was relatively small, it gave confidence that the sheeting could be designed to resist the blast load. This paper primarily summarizes our analysis and performance of a sheet pile cofferdam at Pier 9 used to withstand the larger blast loads, contain the blast debris, and allow excavation of the pier below the existing river bed mudline. The program NLFlex was used to predict stresses and deformations of the cofferdams under dynamic blast loads, using simplified equations to estimate the underwater blast pressures. Specifically, the analysis focused on the stresses in the struts, waler beam, sheet pile interlocks and connection of the sheeting to the waler beam. Design included allowing plastic deformations and limited rupture of the sheet pile interlocks under the blast loading. Comparisons are made between stresses assessed by the dynamic finite element modeling and empirical relationships used within the industry. The performance of the system after the actual blast is discussed as well as details of the performance of welded vs. bolted connections within the system.

By Donald T. Robertson

This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.

By C. Vipulanandan

Installation procedure and the quality of the material used in the construction have significant effects on the behavior of the Auger Cast in Place (ACIP) piles. In this study, Installation and curing of a 760 mm (30 in.) diameter and 12 m (39 ft) long ACIP pile with a design capacity of 1140 kN (128 tons) in hard clay was investigated. Construction quality was monitored using the automated monitoring system where the volume of grout pumped and the pressures were monitored with depth. The curing of the pile was monitored using axial vibrating wire strain gages at four levels and lateral vibrating wire strain gages at two levels. The residual strain and temperature profile in the curing pile was monitored over a period of week to determine the appropriate time for load testing the pile. Axial behavior of Auger Cast in Place (ACIP) Piles in hard clay was studied using full scale load test on an instrumented pile. The load-settlement and load transfer relationships of the pile was investigated based on the load test results. Development of skin friction in the load test pile and the reaction pile was also investigated.

By Travis A. Shoemaker, Mitchell S. Youmans, Nancy T. Chin, Michael S. Senior

A geologic assessment and stability analysis of the right abutment of Boundary Hydroelectric Dam in Pend Oreille County, Washington was completed in May 2017. The stability analyses identified a potential failure plane of a rock block that supports a bridge abutment, and weight restrictions were established to reduce the bridge loads. To restore full use of the bridge, a long-term stabilization solution was designed. A two-phased construction approach was implemented to reduce risk: (1) cable lashing and wire mesh and (2) 24 permanent post-tensioned tiebacks. The tiebacks were located and sequenced based on stabilization effect and site access to incrementally ease the bridge loading restrictions throughout construction. Due to weight restrictions and site tolerances, all work was performed with rope access construction methods. The contractor’s means and methods, tight drilling tolerances, and an exploratory adit within the rock block made the construction uniquely challenging. Due to limited exploratory data and irregular rock face geometries, the design orientation, location, and tolerances of the tiebacks were established in a 3D Building Information Model (BIM). The 3D model was revised frequently during construction to 1) model the as-drilled conditions of the tiebacks; 2) compare with the remaining proposed anchors; 3) anticipate the contractor’s sequence to reduce risk during drilling; 4) accommodate the contractor’s requests for information; 5) make design changes based on field observations; and 6) incrementally assess rock block stability. The 3D model was created using BIM software and automated using custom programming to link per-plan, proposed, and as-installed tiebacks between the 3D model, field logs, and a stability analysis. This system allowed for a near real-time 3D model and stability analysis, which were easily communicated between the design team and field staff. This workflow and automated model nearly eliminated manual editing of the 3D model, accelerated contract document response time, and helped reduce risk for the owner, contractor, and engineer. Here, we present a successful case study utilizing the Observation Method and a real-time 3D model to complete a project with numerous complexities relating to design, communication, and risk.

By Sailesh S. Author

The current design method for soil-cement (SC) columns improved soft clayey ground under the highway embankments assumes a slip circle failure surface shearing through the columns and the soils using a weighted average shear strength. However, the results from the laboratory centrifuge model test and numerical analysis indicate that in many cases, the SC columns fail by bending. Some researchers have proposed methods for estimating the maximum embankment loading for bending failure of SC columns, but those methods have limitations in correctly considering the internal shear stresses or not applicable for the group SC column improvement. Numerous model embankments on SC columns have been simulated by three-dimensional (3D) finite element analysis (FEA) and the mechanism of bending failure and the magnitude of the bending moment in the SC columns under embankment load has been investigated. Based on the simulated results, the design method for the estimation of the bending failure of floating SC columns has been proposed. The predicted results from the proposed method agreed with the existing field condition of one embankment in Saga, Japan reported in the literature in terms of the stability of columns. Hence the proposed method can be used for the design of floating SC columns in the soft ground.

By Daniel Ruffing, Charlie Krug

In recent years, the chain-style trencher has been proven a valuable tool for installing vertical walls on challenging sites where conventional methods may be less desirable. Like many tools, trenchers are most effective when used with the right application. Trenchers are commonly used for applications that could also be completed with conventional slurry trenching; low-permeability cutoff walls, collection trenches and permeable reactive barriers (PRBs). Drawing from a wealth of experience with conventional slurry trenching and the trencher, this paper compares and contrasts the technical considerations, treatability, installation, performance, and lessons learned for recent projects.

By Stefan Schwank, Alexander Blatt, Franz-Werner Gerressen

Diaphragm wall technique is usually used to install diaphragm walls, which are known as underground structural elements commonly used for retention systems and permanent foundation elements as well as deep groundwater barriers, named Cut-Off-Walls (COW). In this exploration project, the diaphragm wall equipment was used in the 2019 summer season to perform the first part of an exploration and bulk sampling program for a potential mine on the Star Kimberlite. Beside the idea of using the diaphragm wall technique as bulk sampling equipment, the sampling program required the adaption of equipment and tools for a depth capability never reached before by a trench cutter in any commercial application worldwide. The paper will explain the development of the sampling program as well as the challenges occurred with the local geology and the specific demands of the exploration and sampling program. It will also provide an overview of the lessons learned during the 2019 season and will give an outlook to the approaches of optimization for the second phase which will be carried out in 2020.

By Eric S. Lindquist, Charles A. Luxford

The State of Texas recently adopted a master plan to expand the existing Capitol Complex in Austin. Phase 1 of this expansion will add two new State office buildings and five levels of underground parking to the existing Complex. Additionally, a landscaped pedestrian mall will be built atop a portion of the underground parking to enhance the area as a cultural destination. Capitol Complex website: https://www.tfc-ccp.org/ Brierley Associates was selected to provide detailed design of the entire Phase 1 earth retention system for an approximately 40-65 ft (12-20 m) deep, 500,000+ yd3 (380,000+ m3) excavation through overburden soils and limestone bedrock. To facilitate overall project coordination, all design packages were required to develop Revit models, including the retention system package. With the project located in an urban setting, this 3D model also facilitated coordination of the retention system with adjacent major structures and utilities. The retention system is a combination of soil nails, soldier piling with tiebacks and rock anchors with a shotcrete facing as a substrate for the below-grade blindside waterproofing system. Due to the substantial scope of excavation, a significant number of utilities had to be routed on a temporary span over the excavation. Brierley Associates designed this utility support structure, which required extensive coordination with the excavation support and existing utilities located directly underneath the structure’s foundations. Preconstruction geotechnical work identified a fault zone that might be encountered within the excavation; however, the fault feature was found to have a more adverse location and orientation than originally anticipated. This observation required that a portion of the temporary anchors be converted to higher-capacity, corrosion-protected permanent anchors.

By Armin W. Stuedlein, Steven R. Saye

The differences between calculated axial pile capacity and the capacity realized during and following installation has long presented a significant concern for foundation engineers and contractors. Such differences have increased in prevalence with the increased use of larger diameter steel pipe piles and the significant increase in design-build contracting. The writers present concepts to close the gap between calculated axial pile capacity and the capacity realized during and following installation of driven pile foundations, including: (1) pile set-up in plastic soils, (2) limitation of re-driving of piles after setup which serves to reduce pile capacity, (3) the use of a vibratory hammer to install piles in cohesive soils disturbs the supporting soils and reduces the pile side resistance capacity significantly, and (4) long pile installation times for open-ended piles can damage the pile side resistance. Examples are presented from practice to illustrate these concepts and to guide pile installation planning to recognize the installation impacts and either consider alternate installation approaches or to properly consider the installation impacts during design.

By Greg Plutko

Laboratory testing has shown that the Marsh Funnel test can be significantly impacted by long-chain polymer entanglement. In general, shorter hydration time leads to more chain entanglement which in-turn, leads to higher marsh funnel values that values seen for longer mixing. This trend makes it very difficult to predict funnel-viscosity on successive days. Data is presented which helps to explain this chain interaction effect on Marsh Funnel data and how it differs from traditional Fann viscosity. The data suggest that this long-chain polymer entanglement occurs more in samples with less hydration time and decreases as hydration time increases. There is also suggestion that higher polymer concentrations have a greater drop-off in marsh funnel viscosity for a given aging length than do lower solids slurries. Fann rheology was shown to be much less impacted by the hydration time of the PHPA polymers than was Marsh Funnel viscosity. This suggests that the Marsh Funnel viscosity is impacted by some aspect of the slurry that does not affect Fann rheology as strongly. It is known from literature that longer-chained polymers have more potential to entangle and our data support the theory that the Marsh funnel viscosity is greatly impacted by this polymer-chain ‘roping’ entanglement.

By Gisele R. Passalacqua, Aly Mohammad, Joanna Smith

The $13 billion John F. Kennedy (JFK) airport construction redevelopment program includes new terminals and buildings that are supported on piles to meet the airport expansion demand due to increased travel. This paper presents a case history for JFK airport with main focus on construction activities and lessons learned. Challenges include limited head room, presence of underground utilities, and hard driving. Video inspection of pile proved very beneficial. In general, soil conditions at JFK Airport consists of sandy fill followed by a 5-foot thick organic soft layer. Below the organic layer, glacial sands occasionally mixed with gravel were encountered for great depth with increases in density with depth. The tapertube pile is an ideal choice for foundations with high capacity achieved through skin friction along the taper section. The piles are easy to splice to accommodate low head room. Pile Driving Analyzers (PDA), and Static Compression Load Tests were performed. The results of these tests are presented in this paper to illustrate the high pile capacity achieved. More detailed discussion and analysis of the test results will be presented in another paper related to the same project. Lessons learned from this project are shared to help the engineering community with future design and construction of similar projects.

By Waddah Akili

This paper describes the steps taken in planning, developing, and executing a case study/ case history course in geotechnical/ foundation engineering at an international university. The paper sheds light on: how a “workable” format for the course was arrived at; the organization of the course; and the results of evaluating the effectiveness of this approach versus traditional lecturing. Problems and challenges that could arise when offering the course for the first time are also addressed. Embedded in this experience and its related protocols are: the emphases on engineering design and the practice, teamwork and leadership development, organizational management, and oral and written communication skills. The paper concludes by confirming that discussions, through an open forum, are judged to be superior to traditional lectures in improving critical thinking, cultivating desirable personal attributes, and acquiring problem-solving skills.

By Kelvin Lo, Erwin Oh, Darren Newel

The use of interface elements is widespread in most numerical methods to separate the structural elements from soil elements. It allows slipping and gapping or overlapping between the two media in contact with highly distinct deformability characteristics, such as piles and retaining walls. However, many existing analytical methods still assume no pile-soil slipping before failure in axially loaded piles. This paper attempts to compare the slipping and non-slipping analytical models by introducing an interface with a virtual thickness. Results show that both have different load-displacement characteristics when comparing to the measured data. The non-slipping model would result in a stiffer load-displacement curve if the same input stiffness parameters applied to both models. Different procedures to calibration the input stiffness parameters in slipping and non-slipping models are recommended.

By Ihab Allam PE, Meeok Kim. PE. Ph. D

The wet weather equalization basin (EB) planned for Pacifica, CA is a 45 feet deep rectangular shaped underground water tank containing over 2.1 million gallons of water, and located only 500 feet away from the Pacific Ocean. The location and size of the water tank, and the geotechnical characteristics of the selected site presented many engineering and construction challenges. The engineering had to consider a structural system which can fit into the limited area of the site and yet need to meet the storage volume requirement. In addition, the system construction should meet the city’s tight budget and schedule.

By A. Felipe Uribe-Henao, Camilo Ballesteros, Luis G. Arboleda-Monsalve, David G. Zapata-Medina

Conventional excavation analysis based on total or effective stress methods can result in inaccurate estimation of ground movements when impervious soil conditions or rapid excavation sequences are not found in the excavation (i.e., assumption of undrained response is not valid). The influence of excavation rate, hydraulic conductivity, and excavation geometry on the fully coupled solid-fluid behavior of a braced excavation in cohesive soils are studied parametrically using PLAXIS2D. The coupled excavation analysis is performed using the Hypoplasticity clay model to reproduce the constitutive behavior of soil and the poro-elasticity Biot’s theory to account for changes in pore water pressure due to deformations in the soil skeleton. Results obtained from the parametric studies indicate that excavation rates to hydraulic conductivity ratios, ER/k, smaller than 0.1 and larger than 104 can be used as limits for drained and undrained analyses, respectively. In practical applications, undrained and partially drained excavation analysis with ER/k larger than 102 resulted in a similar ground deformation. However, smaller ER/k ratios demand fully coupled solid-fluid analysis. An analytical method aimed at predicting excess pore water pressures and determining the required type of analysis associated with soil and excavation conditions, e.g., drained, partially drained, and undrained analysis, is proposed herein to accurately estimate the ground movements induced by the excavation.

By Junho Lee, Leopoldo Bello, Mohammad Khan

Multiline ring anchor (MRA) was developed as a cost-effective solution for securing floating offshore wind turbines (FOWTs) to the seabed. Since FOWTs are placed in arrays compared to conventional oilgas platforms, the availability of multiple mooring lines attached to a single anchor can make FOWTs economically competitive. Additionally, the MRA can provide a small and light-weight anchor with high resistance to mooring line loads due to its deep embedment depth. The combined benefits of fewer and smaller anchors allow substantial reductions in anchor material, transport, and installation costs. Such cost reductions are critical to reducing foundation costs for the wind turbine, which can comprise well over 25% of the capital costs for offshore wind power development. Since it substantially reduces the required number of anchor footprints, the multiline anchor concept also permits significant reductions in seabed site characterization costs. This study evaluates how potential advantages of the MRA can reduce the capital costs and provide a reliable cost analysis of the foundation component for offshore wind farms.

By Bernardo J. Jiménez, Harlem Lora, Roberto Acosta Mora

Circunvalacion Norte project is currently the most important infrastructure project in Costa Rica. It is the last segment of the urban perimeter highway. Site investigation of local geotechnical conditions were studied by SPT, CPT, pressuremeter tests and boreholes. A static load test was executed as a proof test with an associated ultimate resistance of 12056 kN (2710 kips). Drilled shaft design was done using PMT tests and axial nominal resistance varied between 4000 kN (900 kips) and 6000 kN (1350 kips). A total of 416 drilled shafts were constructed in 15 months with drill performance of 32 m/day (105 ft/day). Drilled shaft lengths varied between 4,0 (13 ft) m and 40,0 m (130 ft). Selfconsolidating concrete was used to achieve an adequate workability even in high densities rebar cages. Several site conditions proved the importance for maintenance of the working platform, predrilling of rock sockets and having spare parts to avoid increase in project’s cost. New procedures were taken to prevent concrete segregation on excavations near underground water flow. Monitoring the quality of the shafts from CSL test showed less than 3% of the shafts presented a considerable anomaly, which proved that the adopted construction method and materials were adequate. For the concrete anomalies, successful remediation was performed by means of grout at the base of the shaft with two different types of drilling methodology depending on the concrete anomaly.

By Jamey Rosen

A Project Information Management System (PIMS) was developed to manage and analyze QC data at the Herbert Hoover Dike Rehabilitation Dam Modification Cutoff Wall (owned by the Jacksonville District of the United States Army Corps of Engineers). A special feature of this PIMS was its geospatial component. Data collected from Bauer drill rigs were automatically “geoprocessed” into threedimensional features representing the predrill, jet grout, and Cutter Soil Mixing panel elements, as well as calculated verticality and overlap metrics. These features were visualized in interactive planimetric, profile, and 3D views that facilitated several quality control activities during the project.

By Harald P. Ludwig, Matthew J. Niermann

The support of excavation (SOE) for the Capitol Crossing project in Washington, DC consisted of a combination of soldier piles, lagging, tiebacks, braces, underpinning, single auger soil mixed (SASM) walls, micropiles, and a tiedback slurry wall. Over 130,000 square feet of SOE was installed with more than 1,300 tiebacks providing lateral support for excavation depths of up to 72 feet. Several structures including the Holy Rosary Church, the Bell Tower, the Casa Italiana, and a modern office building were supported by a combination of conventional hand dug underpinning pits, bracket piles, and stiff SASM walls. This paper will focus on the design and performance of the SOE adjacent to the Holy Rosary Church and the Bell Tower. Deflection-based design was used to estimate the movements of and limit damage to these structures. An extensive monitoring program was used to provide real time movement data. The results of