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By Markus Pötsch, Andreas Gaich

Optimization of surface blasting based on 3D models from drone imagery and a closed loop that starts with an automatic analysis of the geometry and the geological conditions and ends with an objective assessment of the blast result.

Feb 1, 2020

By Charles Clark, Mark Mukhija, Jaime Klein

Comminution – the reduction in size of solid materials – is the most energy intensive component of the mining process (Bauer, 2015). It is estimated that comminution consumes around three percent of all electricity generated in the world (Ceecthefuture.org, 2017). On an energy equivalent basis, downstream processing consumes six times more energy than drilling and blasting (Kanchibotla, Sarma et al., 2014).

Jan 1, 2018

By David Leidel

A revolution in hydrocarbon well completions within the last thirty years has enabled drillers to tap the resources of known gas plays in an economically viable manner and deliver to market natural gas supplies for industrial, transportation and domestic use without the importation of liquefied natural gas from verseas. An added benefit has been the convenient location of one of these gas plays, the Marcellus Shale, in the Northeastern states strategically close to a major natural gas market, namely the cities and towns of the New England and Mid-Atlantic states. As a sidelight, the development of the tight gas reservoirs and their subsequent production has created thousands of jobs in an otherwise lackluster economy.

Jan 1, 2014

By Jason Rock, Rob Thompson, Lee Julian

Reactive ground is ground that undergoes a spontaneous exothermic reaction after it comes into contact with nitrates. This is commonly caused by inert rock hosting sulphide minerals, such as pyrites that act as the reagent. The presence and subsequent rate of reaction with nitrate based bulk explosives can be difficult to predict. Once identified, only explosives that are tested and proven to be compatible with the reactive ground may only be used. These typically take the form of inhibited ammonium nitrate emulsion blended with a limited volume of ANFO or porous prilled ammonium nitrate (PPAN) to ensure that all AN prills in the blend are wholly encapsulated and thus protected from the reactive ground. The requirement for high emulsion content bulk products limits the suite of products available for use to high energy, and high expense products. Further, if chemically sensitised products are used, charged holes must be left unstemmed to allow for gassing to occur, adding delay and exposing the blast crew to an unconfined charge in reactive ground. A range of inhibited products has been developed that are solid sensitised and can be bulked to as low as 0.9 g/cc (56.2 lb/ft3). The use of a solid sensitiser enables stemming to occur immediately after each hole is charged, confining any unplanned detonation more safely within the rock mass. The effective and precise manufacture of bulked inhibited products required a new and innovative Mobile Processing Unit (MPU) design. This MPU required the ability to blend two solid raw materials (AN prill & sensitiser) along with two liquid ingredients (AN emulsion and process fuel). This MPU has been designed, manufactured and has used successfully to manufacture low density inhibited explosives. This paper presents an innovative shift in inhibited bulk products with specific reference to their manufacture and application.

By Ronald Ticona

Generally, the drilling and blasting operation are managed independently to the processing plant outcomes. Therefore, the technical segmentation to determinate the ore drill and blast designs do not include processing plant rock properties such as Bond Work Index, Axb, Drop Weight Index or other. This work describes the case study of a copper mine in Peru, which, together with its strategic partner ORICA, have implemented projects focused on optimizing mine fragmentation. The year 2021, mine operation according to its mine plan would have a significantly increased SAG mill hardness, which would impact directly on copper concentrated production. An integrated strategy from mine to plant has become necessary to maintain the production levels.

Feb 6, 2023

By J Silva Castro, Braden Lusk

Information management is important in all disciplines. In mining; collection and analysis of information before, during and even after mining is a keystone to performance. During mining, information is useful to optimize the resources and make appropriate decisions. Current technologies allow for collecting information in real time. Records of blasting activity at the mine are common practice in surface coal mining operations. The most common blast information recorded contains the location of the blast, scaled distance, geometry of the blast, weight of explosive used and quantity of blasted rock. Sometimes due to the proximity of protected structures, seismograph evidence of the particle velocity and airblast levels is required. However, in the majority of cases, the seismograph information is not linked to the blast information. Blast related information is recorded separately from the seismograph information and seismograms are little more than an attachment to the blast record. This fact makes simultaneous visualization and analysis of the technical details of the blast with the vibration and airblast information difficult.

Jan 1, 2012

By Andreas Gaich

A new 3D fragmentation analysis method for muck piles is presented. It works with aerial imagery from UAVs (drones) and handles entire muck piles with minimum user intervention.

Feb 1, 2020

By Robert Lee, Pertti Paavola

Automated vibration monitoring and web-based data distribution has proven itself on the largest single construction project ever undertaken in Finland. The excavation for the Kamppi Center Project in the center of Helsinki was completed in November of 2003 and involved the removal of over 200,000 m3 (260,000 yd3) of rock and over 1,700 individual blasts. A system was installed, incorporating 37 discrete monitoring points located throughout an underlying metro station, and other surrounding underground and surface facilities. After every blast, vibration data was automatically transferred from the monitoring network to a server database. Stakeholders were able to access and review vibration reports on a password-protected website within 90 seconds of each blast. This allowed engineers to verify that recorded levels were in compliance with established limits, before proceeding with subsequent blasts. The data was also imported into a semi-automated Scaled Distance tool for analysis using linear regression techniques. This was used to determine, and adjust for trends in blast-induced vibration.Copyright

Jan 1, 2004

By Daniel Castelo, Ben Potter

This paper will discuss the most efficient and effective way to use shape charges when considering standoff distances and the amount of an explosive to be used. For each shape charge test that was performed, a one inch diameter copper liner of 90o was used. Different standoffs for each shape charge were tested to see which one would penetrate the deepest into rolled homogenous armor steel (RHC 44). It was determined that a standoff of three cone diameters provides the deepest penetration. In addition to testing for optimal standoff distances, the effects of overfilling as well as under filling a shape charge with explosive was tested against a shape charge with the bare minimum amount of explosive for correct detonation. These “fill” tests were all performed at a standoff of three cone diameters. Overfilling has little to no effect towards penetrating deeper into a target while under filling a shape charge has an effect of shorter penetration. C-4 explosive was the main explosive for all shape charges.

Jan 1, 2011

By J P. Tidman, I J. Kirby, G H. Harries

The SABREX computer model is based on the fact that both shock waves and gas pressure are important in describing a blast. The treatment of explosive-rock interactions includes the influence of non-ideal detonation to make use of recent advances in that field. Details of the blast layout are defined from a comprehensive list of conditions the blaster can control (drill pattern, charging and hook-up). The program gives practical and graphic information about fragmentation, muckpile, damage and costs.

Jan 1, 1987

By Joseph Haid, om, Rio Yang, Kelly Fleetwood

Some coal mining operations in the Powder River Basin are currently observing a number of blast holes detonating sympathetically within their cast blasts. Sympathetic detonation can cause poor cast results, high blast vibration levels, excessive back break and fly rock, along with a number of other undesirable blast results. The reduction or the total elimination of blast hole sympathetic detonation is of paramount importance to the coal mining companies operating in the Powder River Basin. This paper describes a systematic approach to prevent cast blast holes from detonating sympathetically through the use of the electronic initiation and expanded blast patterns. In-situ measurements outlined in this paper were recorded from pressure probes, velocity of detonation probes and near field accelerometers, along with digital images generated from a high speed CCD camera. Large diameter angled drill holes were also checked for any measurable amount of deviation by a cable type borehole measurement tool. The field measurements provided the scientific evidence, statistical data, and documentation necessary to develop a sound method or a “road map” that would minimize and in some situations prevent the occurrence of blast hole sympathetic detonation.

Jan 1, 2005

By Gregory Hempen, Thomas Keevin, Russell Wilcox, William Wild

The Department of Defense Strategic Environmental Research & Development Program (SERDP) awarded funding for evaluation of procedures to mitigate peak pressures and energy flux density in the water column from ordnance being detonated on the ocean floor. The research purpose was to conduct scaled testing to resolve whether a theoretically-viable covering technology was operationally effective in reducing blast effects and the impacts of shrapnel. An additional objective was testing effectiveness of this method for hard-bottom units (rock or coral) and (unconsolidated) sediment substrate.

Jan 1, 2011

By Roger Holmberg, Dick Salomonsson

Nitro Nobel (the company was acquired by Dyno Nobel in 1986) originally developed non-electric initiation systems. These system were based on the 1967 invention of the shock tube fuse by Per-Anders Persson. Through licensees CIL and EB production and sales also started in Canada and the US. Early on, some accidental initiations of the tube occurred in production. It was found that static electricity was involved. After corrective action was taken - by changing the aluminium content in the tube core load - no further accidental initiations were reported until 1991.

Jan 1, 2002

By Zhao Jie, Christopher G. Smith

Commercial explosive use in China has been dominated by powdered AN-TNT mixes. Water gels and emulsions are now gaining market acceptance because they offer potential for better performance. Although raw material costs for emulsions initially may be more than AN-TNT mixes, the more expensive technology improves sensitization and leads to lower costs overall for mining operations. A recently completed study in northeast China compared microsphere-modified emulsions to AN-TNT and lower-cost emulsions. Testing of microsphere-modified emulsions at several pH levels indicated a high degree of stability and consistency of VOD. Using 42 mm blastholes in underground mines and 170 mm holes in sandstone open pit mining demonstrated the superior performance of glass microsphere sensitized emulsions. Comparisons of explosive cost, drilling cost, secondary blasting cost and muck pile profile were favorable to the microspheres-sensitized-emulsions. Noxious fumes with AN-TNT or with water-based systems that partially fail during detonation are also a concern. Efficient detonation of emulsion products sensitized with hollow spheres appears to reduce fume generation. Prolonged storage or exposure to water also is not a problem.

Jan 1, 1997

By Wang Xuguang Shen Yingfeng

Structure is the main aspect affecting the performance of emulsion explosive. Calculation of such structure parameters as osmosis pressure, interface area per unit volume etc. must be helpful to the understanding of the structure of emulsion explosive. This paper has solved the Laplace-Young Equation for simplified monodisperse emulsion system by Galerkin method, and gained the relationship between mean curvature, contact angle, volume fraction, fractional film area and interface area per unit volume. The paper also presents a new expression of osmosis pressure at non zero contact angle.

Jan 1, 1998

By J P. Tidman

The demand for more data on the detonation properties of commercial explosives grows as blasting becomes a more exact science. Proper use of this information by blasting engineers depends on the appreciation of the assumptions and limitations inherent in calculating energies and pressures of explosives. The strength of an explosive is usually a calculated energy value derived from a model of the explosive. The model may be simple or complex, depending on the thermo-hydrodynamic assumptions made. The calculated energy and pressures of commercial explosives are sensitive to assumptions about their reaction products. The equation of state describing the reaction product gases, the treatment of solid reaction products (e.g. reacted calcium and sodium nitrate and aluminum) and the reaction time are examined to show the variability of calculated results as a result of different assumptions. These same models of explosives also serve to explain phenomena of explosives such as the effect of charge diameter on V.O.D. (and strength) and decoupled explosives.

Jan 1, 1981

By Adrian Moore, Alan Richards

Time window techniques that limit the explosive charge mass being fired within a specified time window (commonly 8 milliseconds (ms)) have been used for many years and are widely accepted by explosives engineers. The 8 ms time window may be relevant for controlling ground vibration for small blasts at close quarters in a high frequency vibration environment. For controlling ground vibration from blasts in a low frequency vibration environment an 8 ms separation between blastholes is arbitrary and meaningless. The 8 ms time window was never intended as a means of controlling airblast. The use of time window techniques will, in many instances, result in airblast and ground vibration levels that are substantially greater than planned, with unfortunate outcomes. The uses of time windows that are inappropriate have been well explained in previous papers. This paper gives further examples of blast designs that satisfied time window considerations but have resulted in substantially greater airblast and ground vibration levels in certain directions, due to wavefront reinforcement or the combined effect of drilling pattern and delay sequence. Techniques that identify wavefront reinforcement, due to the combined effect of drilling pattern and delay sequence, can assist explosives engineers to avoid blast vibration problems that result from inappropriate time window techniques.

Jan 1, 2002

By Michael S. Wieland, Thomas C. Ruhe

Delay blasting in underground coal results in shock waves traveling through the coal that can damage delay charges remaining in the blast pattern. Undetonated explosives which are dynamically desensitized or react sympathetically from shock wave impact ruin blast results. Such malfunctions, sometimes manifest as misfires, more frequently are covert weak detonations, and result in poor coal breakage and fumes with above normal toxicity. To reduce these mining hazards and resolve charge performance problems, the Bureau of Mines has developed and tested forty prototype rugged explosives in the laboratory. Rugged explosives work properly under difficult circumstances because they not only retain their shock initiation sensitivity but also are resistant to shock damage. This research investigation resulted in one candidate emulsion explosive, formulation #37, which passed all the permissibility tests required by MSHA approval regulations. However, approval was not granted because it reached shelf-life (would not shoot properly) seven months into testing. For research purposes, the remaining tests were conducted with a second batch of formulation #37. This paper discusses the prototype rugged explosive composition and permissibility test results. Where possible, for reference purposes, comparisons are made to a commercial product that has been approved. Further research work is required to overcome the noted deficiency of short shelf-life.

Jan 1, 1992

By Y. Hirosaki, H. Hamashima, Y. Itoh Kato, S. Tanaka

The emulsion explosives show non- ideal detonation behavior, and its detonation velocity can be controled by selecting the size and adjusting the quantity of voids involved. To establish the technology to control the detonation characteristics of the emulsion explosives, some experiments have been carried out using resin balloons of five different sizes ranged from O.OSmm to 2.42mm in the average diameter. Detonation velocities of the emulsion explosives containing resin balloons of different size and quantity were determined for the charge diameter of 20-50mm. The detonation velocity at infinite charge diameter was compared with calculated ideal detonation velocity. The emulsion explosives containing large (0.5mm or larger) balloons showed big discrepancy between the measured and calculated detonation velocities, and the fraction of ammonium nitrate reacted in the reaction zone was estimated to be significantly low. It was shown that the reaction zone length was proportional to the size of voids involved. The critical charge diameter was determined for the emulsion explosives containing different resin balloons at the various explosive densities. It is large for the emulsion explosives containing large voids, and it was shown that the critical diameter is proportional to the distance between the void surfaces, not to the void spacing, the distance between the centers of the voids. The reaction rate of the bulk emulsion matrix seems to be the major factor that affects the critical diameter than the specific surface of voids. Good relationship between the critical diameter and the reaction zone length was observed.

Jan 1, 2000

By John Vynne, John Hutchings

There have been a number of recent technological advances in instrumentation for blasthole drills, and more specifically in drill monitoring and HPGPS guidance systems. Likewise, great strides have been made in the development of drill and blast software systems which are user friendly, while providing far greater capability to accurately design and monitor drill and blast patterns.

Jan 1, 2011