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By Paul Worsey, Randall Franklin

This paper is based on an undergraduate research project undertaken for the explosives emphasis in the UMR mining engineering degree program by the first author. The purpose of the selected research topic was to investigate the impact sensitivity of commercial detonators to determine their relative safety for handling and how much abuse they can take without accidentally firing. A modified BAM tester was used for the investigation. Both electric and non electric detonators were impacted at incremental positions along their length to determine the relative effect of their various components. Repeat impact tests were also conducted to see how a damaged cap would react to repeated abuse. The results indicate that it takes a significant amount of impact energy to initiate commercial detonators. They also indicate that repeated abuse can increase sensitivity. Modern commercial detonators appear to be relatively insensitive to impact (an order of magnitude above RDX in the standard BAM test) and this is mainly due to their construction. This explains why damaged caps with exposed powder are more sensitive. Their measured insensitivity correlates with rough handling not being a major cause of blasting accidents.

Jan 1, 2004

By Blenda Lopes, Rodolfo Matias, Vagner Paixão, Vinicius Leão VALE, Edivarde Sousa

Seismography is an extremely important subject in the context of rock blasting, especially in the current scenario, which involves the need for increased controls due to the growth of urban areas near open-pit mining operations. Worldwide, communities are becoming increasingly aware of the environmental and social impacts associated with mining activities. Therefore, maintaining good relationships with these stakeholders is essential to preserve the social license to operate and to comply with current legislation. This situation is exemplified in an open-pit iron mine near the capital of Minas Gerais, Brazil, where the community is located less than 40 meters from the pit boundaries. Blasting activities within the mining area occur at distances less than 500 meters from the nearest community, making continuous seismograph monitoring necessary to ensure that operational conditions are maintained without compromising exploitation efficiency. The threshold for peak particle velocity, according to Brazilian Standard 9653:2018 by ABNT, is 15 mm/s at frequencies around 4 Hz. However, even though the peak particle velocity commonly registered was inferior to 3 mm/s, there were still complaints from nearby residents regarding human discomfort. To further reduce vibration levels, a study was conducted to implement a new blast design, considering factors such as reducing bench height, altering the hole delays, maintaining the maximum charge per delay, and adjusting the drilling pattern without negatively affecting rock fragmentation quality. Following the implementation of the revised blasting parameters, seismographic measurements in the region decreased to below 0.6 mm/s. This significant reduction in ground vibrations contributed to minimizing community disturbances and fostering a more positive relationship between the company and its surrounding residents.

Jan 26, 2026

By John W. Gunnett

The purpose of this afternoon’s presentation is to highlight the investigative proce dures employed to complete an engineering audit of a mining operation. Skelly and Loy has been retained to perform operational audits throughout the nation’s coal fields, The need for such studies is generally associated with long term coal supply contracts and is typically initiated by the utility company. However, a number of projects have been commissioned by mining companies while others have been jointly funded by the utility and mining company.

Jan 1, 1992

By Dale S. Preece, Stephen H. Chung

"A discrete element computer program named DMC_BLAST (Distinct Motion Code) has been underdevelopment since 1987 for modeling rock blasting (Preece & Taylor, 1989). This program employsexplicit time integration and uses spherical or cylindrical elements that are represented as circles in two dimensions (2-D). DMC_BLAST calculations compare favorably with data from actual bench blasts (Preece et al, 1993b)."

Jan 1, 1999

By Gour Sen, Peter Bellairs

Blasting conducted in rock temperatures greater than or equal to 55°C (13 1 “F) and / or in rock containing sulphide minerals and their oxidation products can result in unplanned detonations. Blasting practices involving the identification of the affected areas together with the use of speciality explosive products and rigorous attention to quality control are required to safely blast in these types of environments. Sulphide dust explosions occur in some underground mines where the primary blast results in a secondary explosion of the sulphide rock dust which propagates some distance from the primary blast area. This phenomena results in considerable damage and the generation of significant volumes of toxic gasses delaying re-entry to the affected area of the mine thereby increasing both costs and safety concerns. The exothermic reaction between ammonium nitrate based explosives and rock types containing partially oxidised sulphides have resulted in numerous high risk blasting incidents. These reactions can occur at ambient temperatures and often result in premature detonations / deflagrations causing a great deal of consternation at the affected minesite resulting in lost production and considerable expenditure to solve the problem. Rock masses at elevated temperatures can also result in unplanned detonations unless appropriate precautions are taken. This paper discusses each of these hazards, cites some case studies and details appropriate generic safe and efficient blasting techniques for each of the above applications using appropriately formulated explosive products.

Jan 1, 2000

By Douglas Bartley, Jay Elkin

The state of Pennsylvania was at one time one of the leading coal producing states in the east. However, legislation and industry trends over the last 10 years have adversely affected the amount of bituminous coal mined in Pennsylvania and the whole eastern United States. The application for and approval of a new mining permit is a very costly and arduous task. When a new mining operation is established it is crucial that nothing within the operator’s control causes the operation to stop producing. This paper discusses the action taken by a small mine in Pennsylvania when their blast induced vibrations rose to levels that typically would have resulted in a total mine shut down by the regulatory body governing such operations.

Jan 1, 2003

This paper presents a brief discussion of three case histories to illustrate several aspects of the question of blasting in or immediately adjacent to concrete. The results demonstrate a need to make dramatic upward revisions in previous criteria, whether it be the standard particle velocity criteria or damage response spectra bounds, - especially those which include conservative upper limits of constant acceleration for the high-frequency portion of the spectrum. It is demonstrated, also, that conventional off-the-shelf blast-monitoring instruments are not capable of monitoring small blasts at close range. Both the frequencies and the levels of effect are beyond the range of such instruments. These case histories suggest further that there is a need to review the applicability of certain wellknown equations of elasticity.

Jan 1, 1980

By J MacPhail, H Gardner

This paper discusses reasons why users of rotary air blast hole bits encounter premature bit failure due to bearing failure. It also discusses a lubrication system designed for rotary rock bits to combat bearing failure.

Jan 1, 1996

By Frank Barker

Mining operations present a very different environment to the suppliers of explosives, initiating systems and services, both on surface and underground. Typical hazards include underground movement, air quality, ground stability, moving equipment, and the use of explosives. As contractors to the mining industry we do not have management control over the environment in which our people operate. The hazards and consequent level of risk that our people are exposed to in some mining operations are significantly higher by orders of magnitude than in a normal factory environment. Orica Explosives (and other Explosives suppliers) are continually and increasingly identifying opportunities to partner with customers by adding value through the provision of services leading to a reduction in total mining costs. These services include the provision of a bulk underground loading services, delivery of product into underground magazines, magazine management, value added blasting, conversions, rock-on-ground contracts, and blast management programs.

Jan 1, 2000

By J Lyall Workman, Peter N. Calder

Operations using draglines to remove the overburden above coal seams have increasingly turned to cast blasting to improve productivity and reduce costs. Many such operations also employ active highwall pre- splitting to produce highwalls of well defined configuration, behind which the subsequent blast can be designed and implemented to maximize casting. In some cases isolating the block to be blasted allows water to drain out of the rock mass and provides the opportunity to use less costly explosives.

Jan 1, 1991

By Martti Hagfors

Underwater explosions have been used as a test method for the determination of energy content of explosives for several decades. This is the only test method by which shock, gas heave and total energy values can be measured separately. The experimental data can be measured from the pressure-time curves measured by the pressure-recording unit. The shock energy is integrated from the shock peak area and the gas heave energy is calculated from the time interval between the primary shock wave front and the shock wave caused by the first bubble implosion. tb. Bubble period, tb, is the time of first bubble oscillation, the time which passes after the shock peak front to the first bubble peak. The total energy value is the sum of these two partial energies.

Jan 1, 2009

By Sarma S. Kanchibotla

In overburden cast blasting the explosive energy is used to move a significant percentage of overburden from the high wall to the spoil pile thus reducing the amount of material to be handled by machinery. However, the obvious trade-off between the extra explosive energy in the cast blast versus reduced dragline effort is complicated by an increased risk of damage to the underlying coal. This damage may not be obvious but inevitably leads to reduced coal recovery and may negate much of the benefit sought from cast blasting.

Jan 1, 1999

By Zach Ellis, Dusty Fisher

Lightning is a major concern in the explosives industry. The enormous amount of energy delivered to the Earth from a single bolt of lightning is more than capable of detonating explosives. Although explosives incidents caused by lightning strikes are rare, lightning is of great concern to blasting professionals who spend many hours working on or near loaded blast patterns.

Jan 1, 2015

By Tom Hanke, Joe Strobbe

The 80 year old Theodore Roosevelt Dam built in a scenic canyon near Globe, Arizona is currently undergoing a major renovation. The old stone dam, built by hundreds of skilled stonemasons, is being covered with a new concrete face that will increase the dam height by 77 feet. The renovated dam will improve flood control and provide increased electrical power and recreation area. The contractor, J.A. Jones is constructing the new dam and powerhouse for the Bureau of Reclamation.

Jan 1, 1993

By R. F. Favreau, P. Favreau

Rock excavation is the first process in the cycle of operation of a mine, and efficient blasting is paramount to the profitability of the mine. The traditional way to design blasts has been by trial and error, based on the experience of the designer. This is probably the only important engineering practice which continues to be done without a precise engineering technique. The efficiency of most other mine processes has been improved by the use of high-tech, while a majority of blast design has not yet profited from the advantages of the computer. However, with the advent of the high-tech blast simulator Blaspa, it has become possible to design the parameters of the blast according to normal engineering practices. Over the last 50 years, the chemical and physical mechanisms which occur during a blast have come to be identified; they are reviewed in section B. Although these mechanisms are complex, they have nevertheless been expressed in terms of mathematical equations which have been assembled together in the computer to create the blast model Blaspa.

Jan 1, 2002

By Ali Kahriman, Abdulkadir Karadogan, Umit Ozer, Mehmet Aksoy, Kagan Ozdemir, Adiguzel Deniz

This paper presents the results of ground vibration measurements induced by blasting during the construction of the Istanbul Kadiköy-Kartal metro tunnel which has been driven at a depth of approximately 20-40 m deep under a highly urbanized region of Istanbul city in Turkey. This tunnel is being constructed by a joint venture group. The formation encountered during the construction is classified as hard and strong rock by laboratory and field tests performed by the joint venture group. Within the scope of the study, for the prediction of the peak particle velocity and to determine the slope of the attenuation curves together with the maximum charge per delay for the S4 shaft tunnels and S12 shaft tunnels of this tunnel route, ground vibration components were measured carefully by using four vibration monitors (Instantel Minimate Plus model) during the advancement of the tunnels which required blasting. The particle velocities and frequency values of all blast events are evaluated according to the United States Bureau of Mines (USBM) and German DIN 4150 Norms in order to predict, and compare the influence grades to the neighbouring buildings, and structures. Also, data pairs of scaled distance and peak particle velocity obtained from 114 records at S4 shaft tunnels and 79 records at S12 shaft tunnels were analysed statistically. Empirical relationships with correlation at the 95 % confidence interval were established for different rock units (diabase and arkose) and suggested for the test sites in order to estimate particle velocity of the ground vibrations.

Jan 1, 2007

By Robert Hopler

After the disbanding of the Gunpowder Trust Association in 1904, the Association of Independent Powder and Dynamite Manufacturers was formed, followed in May of 1906 by the formation of the Association of Manufacturers of Powder and High Explosives. Due to a lack of success in attracting all manufacturers to membership, these organizations did not survive.

Jan 1, 2014

By Franklin J. A, Tam C. Palangio, N H. Maerz

WipFrag systems I, II and III have become the world standard in photoanalysis systems to measure particle sizes. Mines, quarries and excavating contractors can now easily measure blast results and track the progress of optimization efforts. This technology was developed and evolved ~to allow automatic measurements of the size distribution of particles on moving conveyors, in truck boxesand on crusher feeds. Production machinery can now be controlled by photoanalysis results and multiple cameras allow various locations to be monitored by a single system. Blast designs can, be monitored on a shot by shot basis. Changes in delay times, explosives, patterns and hole sizes can be quickly evaluated. Along with this measurement capability has come a heightened awareness of the importance of “optimum size” and uniformity of particles for lowest cost production and material handling efficiency. In the past, savings in the “drill / blast” cycle of the operation were sometimes overshadowed by downstream production costs related to fragmentation. Now total production costs can be compared with fragmentation sizes, which will immediately show the trend towards optimum size for economical production. No cost reduction program can be complete without this critical information.

Jan 1, 1998

By David Harrison, Brian Harrison

The Army Corps of Engineers completed the Charleroi Lock and Dam in 1932. It is located on the Monongahela river approximately 22 miles (35k) south of Pittsburgh in Charleroi, Pennsylvania. It is comprised of a 420-foot (128m) gated dam, and a 720-foot (219m) by 56-foot (17m) land side lock, which provides for a 16.6 foot (5m) vertical lift.

Jan 1, 2018

By David Harrison

The Charleroi Locks and Dam (Figure 1) was completed in 1932 and is located on the Monongahela River, approximately 22 miles (35 km) south of Pittsburgh, in Charleroi, Pennsylvania. It is comprised of a 420 foot (128 m) gated dam, and a 720 foot (219 m) by 56 foot (17 m) land side lock which provides for a 16.6 foot (5 m) vertical lift.

Jan 1, 2015