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By Manuel Ruiz, Esteban Chumpitaz, Ricardo Huancaya

"En Cía. Minera Coimolache estamos comprometidos con el cuidado del medio ambiente y la generación de energía limpia que nos permite optimizar los costos de operación, motivo de ello estamos apostando por el uso de energías renovables para las facilidades de nuestras operaciones mineras. Se conoce como energía renovable aquella cuya fuente es inagotable, llega a nuestro planeta o existe en él. Ejemplo de esta energía tenemos la energía solar, eólica, geotérmica, biomasa y las marinas. Este tipo de energía también se considera como limpias, ya que no genera impacto negativo al medio ambiente por el contrario es energía que minimiza los efectos del calentamiento global."

Sep 1, 2017

By Angel Benjamín

En Minera Coimolache se generan 720 m3 anuales de residuos semisólidos (grasas) en las trampas posteriores al alcantarillado de los comedores, los cuales al carecer de tratamientos de depuración estos eran trasladados por una empresa prestadora de servicios de residuos. Por el contrario en la actualidad se viene utilizando la microbiología enzimática y micronutrientes naturales que alimentan, fortalecen y potencian las bacterias que existen y crecen en la grasa acelerando el proceso de biodegradación como primera fase para reducir la grasa en un 70%.

Sep 1, 2017

By Oscar Rojas

"San Ignacio de Morococha S.A es una empresa que está innovando sus operaciones, por lo que cuando se dio la necesidad de mejorar el diseño de la malla de perforación para labores mineras subterráneas de un cuadrante de 4 m x 4 m; se inició un trabajo de investigación para poder aplicar el Modelo Matemático de Holmberg, para luego ser implementado en otras labores mineras del mismo cuadrante. Al realizar pruebas, se obtuvo resultados satisfactorios mostrando avances ya no de 2.75m, sino avances superiores a 3m. Paulatinamente se realizaron ajustes de la disposición de los taladros, burden y espaciamiento hasta unificar el nuevo diseño."

Sep 1, 2017

By Alejandro Delgado

El propósito de este trabajo técnico consiste en explicar cómo el modelamiento de dispersión atmosférica ayuda a identificar las áreas de influencia (directa e indirecta) y a establecer una red de monitoreo como parte de los Estudios de Impacto Ambiental (EIA) para proyectos mineros. Esta metodología fue utilizada en EIA elaborados por Knight Piésold y posteriormente aprobados por autoridades nacionales de Perú y Guinea-Bissau.

Sep 1, 2017

By Juan Kobashicawa, Bernardo Falcón

En este trabajo se explican los controles automáticos desarrollados (In-House) e implementados en el circuito de Molienda de Compañía Minera Antamina, el cual abarca Molinos SAG, de Bolas y los Hidrociclones respectivos. Los controles implementados son basados en el Control por Lógica Fuzzy y las Bandas de Bollinger; así mismo se indican los criterios en el diseño de los controladores y las variables del proceso que se han tomado para la implementación donde se controla un indicador de distancia del centro de masa de la carga respecto al centro del molino de Bolas. Asimismo, se muestra el impacto positivo logrado con la estabilización del circuito.

Sep 1, 2017

By Carol Harrison

"Diseñar, implementar y evaluar un proceso de adquisición de tierras y reasentamiento ha sido un reto para los proyectos mineros en el pais, pues es un tema fundamental para el desarrollo del proyecto y reviste al mismo tiempo una alta complejidad en contextos sociales como el nuestro. Asimismo, no existe una reglamentación clara al respecto ni una institucionalidad que permita enmarcar el proceso, que al final resulta en una negociación directa entre dos partes. La presentación profundiza en ejemplos de experiencias de reasentamiento rural, particularmente en la definición y monitoreo de indicadores."

Sep 1, 2017

By Alfredo Manrique

"Los procesos de industrialización y minería han llevado a que las empresas sean más competitivas dentro de los mercados, obligándolas a ser más productivas y exigentes y, por tanto, a reducir el tiempo destinado a los procesos de inducción y entrenamiento laboral. Estos procesos han generado jornadas extra laborales, a pesar de la fatiga y el cansancio de los operarios que conllevan a bajos niveles de concentración y atención. Como resultado, muchas empresas han propiciado el aprendizaje de comportamientos inseguros dentro de su propio entorno laboral, los cuales han sido aceptados y asumidos como parte normal de la rutina de trabajo. La autoridad reconoce su existencia, sin embargo, su abordaje frente al mejoramiento de las condiciones no es directo. "

Sep 1, 2017

By Michael Klug

"In the past the optical sorting in the mining sector has not enjoyed an outstanding and very celebrated position in the industry because of insufficient computer–, sensor– and valve-technologies. Due to the fast development processes in the last years, companies nowadays can offer a high efficient system to the industry. Sensor based sorting is already an outstanding and proven technique and has become an important alternative to either extensive process steps or the widely spread handpicking.The increasing costs for the latter results in manual sorting of more coarse material. "

Sep 1, 2017

By Jose Luis Sosa, Marco Surichaqui, Ramirez Marcelino

El proyecto permite obtener resultados de operación que no siempre son los esperados en cuanto a calidad y recuperación, aquí es donde destaca el programa; tiene una data que PRONOSTICA estos resultados, con el control de parámetros, corrigiendo estos resultados al valor óptimo esperado, haciendo que su empleo permita obtener en “tiempo real” excelentes resultados en cuanto a calidad y recuperación del licor lixiviado y se refleja en costos.

Sep 1, 2017

By Luis Loaiza

En las diferentes unidades Mineras hay mineral marginal o de bajas leyes que están formando canchas o botaderos, convirtiéndose en pasivos ambientales, y esperando un periodo de precios altos de los metales. También en la operación de minado se van dejando minerales por debajo de la ley de corte, porque resultan anti económicos poder explotarlos. En esta línea Volcan en sus diferentes unidades no es la excepción, sobre todo en la unidad de Cerro existen importantes volúmenes de mineral marginal.

Sep 1, 2017

By Ronald. Machaca, Angel Pinto, Christopher Robben, Pedro Condori

San Rafael es la primera productora subterránea de Sn en el mundo, la gravimetría y flotación son los principales procesos de concentración. Se implementó una planta de Pre-Concentración con la tecnología Ore Sorting para tratar un depósito de desmonte con ley debajo del cut-off. Se usa sensores de Transmisión de Rayos X, que identifica inclusiones de Sn y los separa con eyectores neumáticos, lográndose incrementos de ley promedio de 0.6 % a 2.76 % Sn con recuperación de 90.4% y reduciendo el producto a 20 % en peso.

Sep 1, 2017

By Leduar Ramayo C.

En la actualidad se observa que la industria minera se está enfocando en la exploración profunda en ambientes brownfield, ya que los precios de los metales y los avances tecnológicos permiten el minado de recursos que años atrás eran no económicos. La exploración brownfield posee una serie de retos para las empresas, como zonas extremadamente ruidosas, el incremento de los costos de perforación y la incapacidad de las metodologías convencionales de exploración (reconocimiento geológico y geoquímico de superficie, así como las tecnologías geofísicas convencionales) de obtener datos de calidad.

Sep 1, 2017

By Marcos Rojas

El método Sub Level Stoping con taladros largos; está intrínsecamente ligado a la producción de grandes cantidades de material fragmentado, y dependiendo de las características del terreno donde se aplica puede tener envergaduras realmente importantes. En los cuerpos de la Unidad Minera Cerro Lindo este método se emplaza en secciones de 30 metros de altura por 25 de ancho; y los abanicos enmarcados en éstas; producen hasta 8000 toneladas de mineral cada uno, aun así; la necesidad de producción creciente en nuestra realidad, la presencia de nuevos problemas como efecto del método y la posibilidad de obtener nuevas y mejores ventajas, nos ha llevado a trabajar en la viabilidad de ejecutar voladuras masivas en los tajos donde se puedan disparar de 40000 a 50000 toneladas unitariamente

Sep 1, 2017

By Juan Oswaldo Alfaro, Angel C. Nuñez, Hildebrando A. Cóndor

Se ha desarrollado un software para facilitar la evaluación del proceso molienda-clasificación en plantas concentradoras. Se ha modelado en UML-Lenguaje Unificado de Modelado; los datos e información se almacenó en SQL Server; se programó en Java (Programación Orientada a Objetos). Investigación Aplicada y Cuantitativa obteniendo como resultados un Software para Circuito de Molienda-Clasificación (Directa e Integral).

Sep 1, 2017

By Benito Perez

Newmont Akyem mine in Ghana is committed with continuous improving results. A new environment where the price varies rapidly requires of better understanding of the deposits and the gold contained in the ore. This better understanding allows the mine planners to quick adjust and fast response to economic changes for gold price. Newmont Akyem Mine has approximately 9.4 million tons of ore in the stockpiles. Mine planers are still using average grade in all stockpiles to do a mine plan. The re-handled material is blended with the prime material coming from the mine.

Sep 1, 2017

By J C. Volkwein, A D. A Hansen, E Sarver, C Barrett

Ensuring that diesel particulate matter (DPM) levels in underground metal and non-metal mines are maintained below statutory limits is an essential requirement of mine ventilation systems. However, despite the cost of providing ventilation, air ventilation rates are usually based upon models, assumptions, or measurements integrated over long durations rather than actual need. Real-time measurement of DPM, interpreted in terms of mine activity schedules, can offer better ventilation management to keep DPM within regulated levels while controlling costs. This work presents data from three demonstration sites with in-mine applications of an environmental particulate sensor that measured black carbon (BC) as a surrogate for DPM.Aethalometers are a class of environmental monitors that measure the light absorbance of aerosol particles at several optical wavelengths. A model AE33 Aethalometer was operated in three separate mines for periods of two weeks, three months, and seven-plus months, and the data was reported in real time as a concentration of BC. Concentration of aromatic organic compounds, which can indicate other forms of combustion, was also reported. The data was used to:- measure the relative efficiency of a new scale-model DPM air scrubber- determine if ventilation could be reduced in a shotcrete loading facility without compromising air quality- evaluate diurnal and weekly DPM levels in a large-entry stone mine. Instrument data were displayed locally and stored for later downloading in all cases. In one mine, the instrument was connected to a local controller, and in another it was connected to the mine’s underground network so that DPM data was presented in real time to a display in the mine ventilation engineering office on the surface.The results showed that the air scrubber removes from 82 per cent to 95 per cent of the DPM; that DPM produced during shotcrete loading is only a minor part of overall DPM levels; and that wide variations in DPM levels exist in the limestone operation. The DPM monitor operated continuously for extended periods in these underground environments. The only maintenance required was the routine replacement of filter tape, typically on a two-week schedule. A sample diluter, which is currently being tested, could extend the intervals between filter changes. The real-time data output of the Aethalometer is appropriate for direct integration into ventilation-on-demand control systems.CITATION:Volkwein, J C, Barrett, C, Sarver, E and Hansen, A D A, 2017. Application of an environmental ‘black carbon’ particulate sensor for continuous measurement of DPM in three underground mines, in Proceedings Australian Mine Vent Conference 2017, pp 143–150 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By M Olsen, L van den Berg

Bowen Basin coalmines suffer from hot and humid ambient conditions during the summer period. The ambient conditions combined with high VRTs, increasing depth of working and significant equipment heat loads results in heat issues underground. Coalmines operate under heat stress management plans as required by legislation with associated trigger action response plans (TARPs). Some mines also employ refrigeration as part of their heat management strategy.A recent case study was conducted on a mine producing about 4.5 Mt/a from their longwall and experiences summer surface ambient temperatures of about 23.5ºCwb. The expected virgin rock temperature is 46ºC at 300 m depth. The mine currently introduces a modest amount of surface cooling at the portal using ‘off-the-shelf’ air conditioning units. This system does not effectively manage face temperature primarily due to positional inefficiency.Underground conditions remain hot in summer and work is typically undertaken in accordance with the Heat TARP. This has a direct impact on the productivity of crews, worker comfort and also negatively impacts the workforce morale. The mine commissioned a study to determine a refrigeration strategy aimed at maintaining underground conditions below TARP levels 90 per cent of the time.The ventilation network model was calibrated against actual temperature data to simulate the heat loads including longwall, conveyor system, strata and auxiliary diesel fleet. This model was then used to determine the cooling requirements for bulk surface cooling, bulk underground cooling, surface district cooling and underground district cooling strategies.These estimates were used to undertake a total owning cost trade-off for the different strategies. The study concluded that a chilled air shaft has the lowest technical risk but the highest total owning cost due to shaft development needs. Introducing chilled water to an underground cooler via boreholes offered the lowest total owning cost and was therefore recommended.CITATION:van den Berg, L and Olsen, M, 2017. Heat load assessment and mine cooling strategies for a longwall coalmine, in Proceedings Australian Mine Vent Conference 2017, pp 231–236 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By D J. Black

The process of longwall coal extraction coal causes fractures in the overlying and underlying strata and these fractures become pathways for gas released from adjacent coal seams to flow into the mine workings and contaminate the ventilation air. If the rate of gas emission exceeds the diluting capacity of the ventilation air, the gas concentration will increase and exceed the statutory limit resulting in production delays.All potential gas sources within the planned mining area, including coal seams located above and below the working seam, should be identified and sufficient gas data collected and used to determine the specific gas emission from each gas source. Gas reservoir and emission modelling is recommended to determine specific gas emission and changes in gas emission from individual sources over the planned mining area. Accurate gas reservoir and emission modelling provides the information required to accurately design gas drainage programs to effectively manage gas emissions and minimise the risk of ‘gas-outs’.Given the increasing occurrence of incidents of gas concentration in ventilation air exceeding the 2.0 per cent statutory limit and changes to mine plans to avoid ‘difficult-to-drain’ areas, it is apparent that many operations are not effectively utilising gas reservoir and emission modelling to identify high gas emission areas and are not completing sufficient gas drainage in advance of planned mining.The process of gas reservoir and emission modelling to support gas drainage design to control tailgate gas concentration and fugitive emissions is presented and discussed.CITATION:Black, D J, 2017. Gas reservoir and emission modelling to evaluate gas drainage to control tailgate gas concentration and fugitive emissions, in Proceedings Australian Mine Vent Conference 2017, pp 65–72 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By M Blanch

Gas management practices across the Australian underground coal industry have evolved significantly since the early nineties with the introduction of hazard management plans, directional drilling techniques, surface gas predrainage methods, and the widespread use of ventilation and gas reservoir simulation software.The improvements are evidenced by a substantial reduction in the occurrence of outbursts and gas related delays during a period where coal production rates have increased three to four fold. The development of effective gas predrainage strategies have been afforded by the use of reservoir simulators and a significant increase in the availability of measured gas reservoir data, in particular gas content and composition, adsorption isotherms and permeability. That said significant opportunities remain to optimise gas drainage designs and increase certainty in the gas predrainage design process through an enhanced understanding of coal seam permeability and how it is applied in the gas drainage design process.This paper describes the discrepancies between measured and actual seam permeability found during the recent assessment of two pilot predrainage programs executed in the coal measures of Queensland’s Bowen Basin. The results of those programs illustrate the need to better understand the validity of measured permeability data. The history match method employed in the pilot well assessments is proposed as an integral step in the routine gas drainage design processes that will ultimately lead to increased certainty and flexibility in gas predrainage practices.CITATION:Blanch, M, 2017. Coal seam gas predrainage optimisation through an enhanced knowledge of coal seam permeability, in Proceedings Australian Mine Vent Conference 2017, pp 73–78 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017

By D Caley

During the response to the Moura No 4 disaster, use was made of the New South Wales Mines Rescue Service’s ‘Mineshield’ inertisation equipment. The equipment had to be transported from Newcastle, approximately 1400 kms, and the liquid nitrogen a similar distance. The time taken, and therefore availability of the liquid nitrogen, became a significant problem. Operational issues were also experienced during use. Typically the liquid nitrogen is converted to a gas (vaporised) before being injected into the mine. However, as the propane gas tanker used for the vapourising unit was delayed, an attempt was made to inject the liquid nitrogen directly down uncased boreholes. This proved unsuccessful.Following the Moura No 4 disaster and the Moura No 2 disaster, recommendations were made relating to having inertisation capacity for the Queensland coal mining industry. Today the Queensland industry has multiple options available for inertisation, including the high-volume GAG and smaller volume units such as boilers and membrane separation units. Although it ultimately aided re-entry into Moura No 4, most likely due to the issues associated with supply to Central Queensland, liquid nitrogen has not found favour within the Queensland industry as an inertisation tool.Coregas has commissioned an air separation plant in Mackay, improving the availability of liquid nitrogen to Central Queensland. Based on the availability of this nitrogen, recent sealing operations at Kestrel have trialled using liquid nitrogen and associated vapourising units. This paper details the practical application and findings of using liquid nitrogen during routine longwall panel sealing.CITATION:Caley, D, 2017. Using liquid nitrogen for the inertisation of goafs, in Proceedings Australian Mine Vent Conference 2017, pp 35–40 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 28, 2017