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By Mel Febesh

Working in New York City has become the graveyard of many Foundation Contractors. Varying subsurface conditions require Foundation Contractors to be aware of the conditions at each particular site and have the knowledge and equipment to successfully complete the project. Looking back, we can see that many of the methods and much of the equipment that were commonly used in the past have been replaced with newer methods and equipment, but sometimes the old methods prove to be the most reliable. This paper will describe examples of varying conditions and construction methods in sites that are close to each other. It will also show different construction problems that are encountered when working adjacent to existing subway structures, when excavating below the foundations of adjacent structures and when ground water is encountered.

Jan 1, 2000

By Mikael Calando, Thomas Joussellin

"San Francisco's rapid growth has caused the city to plan for the Transbay Transit Center Project, a visionary transportation and housing project, that will transform downtown San Francisco and the San Francisco Bay Area’s regional transportation system by creating a “Grand Central Station of the West” in the heart of a new transit-friendly neighborhood that will be home to more than 20 new towers rising a high a 1,070 ft. This paper describes the specificities of using advanced diaphragm wall technology, tooling, equipment and installation practices for deep foundation and permanent underground structures. In particular, this paper will emphasize on the urban constraints, geotechnical conditions, and the novel approaches adopted for the construction challenges of the Transbay Transit Center’s Load Bearing Elements, or Barrette PilesPaperThe Transbay Transit Center Project consists of the construction of a new multimodal, five-story Transit Center located in the South of Market neighborhood near the Financial District in San Francisco. The future Transit Center will incorporate nearly 83,000 square feet of retail, a 5.4-acre rooftop park, an extensive public arts program and bus ramps that will connect the Transit Center to a new off-site bus storage facility and the San Francisco–Oakland Bay Bridge. The new facility will accommodate more than 100,000 passengers each weekday and up to 45 million per year. Additionally, the new Transbay Transit Center will replace the since-demolished San Francisco Transbay Terminal, and nearly 20 towers, such as Salesforce Tower, will take advantage of the height increases allowed through the Transit Center District Plan.The approximately $4.5 billion project features a new five-story structure (including two underground stories) and new bus ramps which include a cable-stay bridge. The deep foundations for the pylon of the bridge (Pylon 9) consist of two each 21 ft x 5 ft barrettes (also called Load Bearing Elements in the US) extending more than 180 feet below grade and 10 feet into the bedrock. The barrettes were chosen because of the combination of high loads, significant depth and small footprint. The barrettes are installed using the Diaphragm Wall technology. Nicholson Construction was contracted by Shimmick Construction to install the cable-stay bridge’s foundation elements."

Jan 1, 2016

By Peter Deming

"PART 1 OF 2INTRODUCTIONSlurry trenches are the least cost hydraulic barrier available, if the excavated spoils can be recycled into backfill. As such, slurry trenches are constructed where possible, sometimes at high risk. Slurry trenches are also used to install biopolymer drainage trenches, which have a low safety factor because the biopolymer slurry weight is marginally greater than the weight of water. In marginal ground the construction risk falls to both the Owner who designs and asks for the construction, and the Contractor who manages the work and promises to complete the project successfully. This paper discusses design and construction of slurry trench barriers in marginally stable ground and where groundwater chemistry invokes the need for slurry management details to obtain proper backfill placement.As a designer, Mueser Rutledge Consulting Engineers works for both Owners and Contractors. We are usually able to convince Owners of their responsibility for design detailing in order to obtain a working final product and to obtain reasonable bids from Contractors by disclosing construction needs and designing to reduce the contractor’s exposure. We often work for Contractors to produce designs which result in successful construction in projects where the Owner’s engineer places the responsibility of design and construction on the Contractor.This paper is intended to inform both Owner and Contractor audiences of resources which are available to reduce the risks of trench collapse in difficult ground conditions. We hope it serves this purpose.DESIGNSubsurface InvestigationsSubsurface conditions should be defined by borings focused on definition of the soil profile and soil design parameters. After general subsurface conditions are defined, barrier borings should be drilled along the final alignment.Definition of Soil Strength and CompactnessCompactness of sand and gravel strata should be defined with Standard Penetration Test N-values. The shear strength of cohesive materials should be defined by laboratory testing. Silt and fine sand strata with little cohesion should be investigated using mud rotary techniques to prevent disturbance. General strength characterization by soil layer should be used for analysis of trench wall stability."

Jan 1, 2006

By Trent Dreese

For critical velocities in gravel units we use Bush-Luckner, Sichardt, other empirical equations, and equations derived from laboratory experiments too. On the base of these, we compiled critical velocity - permeability coefficient dependencies. Under the lower border of these dependencies sand particles can't be moved, and thus they are stable. For critical velocities in the fissures of flysh and volcanic rocks we use Ronzhin (1974) criteria derived from laboratory experiments in Russia. Maximal filtration velocities measured by tracer methods in gravel soils and in fissured rocks have smaller values then the critical ones.

Feb 10, 2003

Technically speaking, the concept of NDT sounds like the "magic bullet" when faced with a questionable drilled shaft. All the Contractor or Engineer needs to do is select an NDT method, apply it, understand the details and extent of the defect and determine whether it will impact the load carrying capacity of the shaft during it’s design life. Unfortunately, it is not that simple. NDT is a tool utilized to indirectly assess the condition of the completed drilled shaft. For the most effective interpretation, NDT data should be correlated with the subsurface information, visual observation, and detailed shaft installation records. The basis for acceptance or rejection of drilled shafts should not be solely based on NDT. The parties responsible for specifying, interpreting and using the NDT results must understand the capabilities and limitations of the method to be utilized, in conjunction with the relevant subsurface conditions of the site, before selecting and specifying a system and acting on the results. This is necessary so that an appropriate NDT method can be specified and contracted. In this manner the results and roles of the responsible parties can be clearly defined.

Jan 1, 2004

By Kaustuv Bhattacharya, Manish Kumar, Nirbhay Singh, Prodyot Kr. Ray, Praveen Soin

This paper highlights salient features of an excavation 38 m (Length) by 10 m (Width) by 24 m (Depth) carried out in Central Kolkata. Secant pile wall (SPW) formed using a combination of alternating 1200 mm & 800 mm diameter piles was used. Six layers of struts and waler beams, including bottom slab were utilized as lateral restraints to piles. The geotechnical profile for excavation zone was predominantly silty sand to sandy silt. The profile is characteristic of river channel deposit usually encountered in Kolkata. Temporary stage analysis (including seepage analysis) and design were carried out in FEM softwares. Design checks for clay bursting, piping, bottom heave, etc. were also carried out. Extensive instrumentation and monitoring were carried out during the excavation period to check parameters such as ground movement, pile movement, piezometric heads, etc. as per review levels. During excavation, ground improvement using Tube-a-manchette grouting technique was also required to be carried out as per field observations. The paper discusses some of the major challenges faced as well as measures taken to counter them, during deep excavation carried out in silty soils in a very congested Urban setting in the heart of a Megacity.

Sep 1, 2022

By Carlandrea Albonico, Salvatore Miranda

The paper describes an innovative geotechnical engineering solution that has been provided within the scope of the Galataport Project, in Istanbul, Turkey. Among all interesting geotechnical works included in the Project, this paper presents the design principle, adopted technologies and performance controls related to the Multi- Purpose Bottom Plug (MPBP). This original geotechnical engineering solution has been employed for the deep basement excavation in Karaköy and consists of a combination of seepage control, ground improvement, and load bearing elements, which have been executed with double-fluid jet grouting, pseudo-elliptical jet grouting and permanent micropiles, respectively. The paper highlights the importance of employing cutting-edge technologies within the foundation engineering field and state-of-the-art electronic control devices, in parallel with the essential human expertise, in order to obtain the desired results in this high-profile Project.

Nov 1, 2022

By Stephan A. Jefferis

I presume that the questioner is not asking about the reduction of sulfate in groundwater to hydrogen sulfide as a result of biological activity promoted by organics in the grout hardener and that the question relates to sulfate attack on cementitious grout systems. For the project in Spain presented in my paper, we used a very high pulverized fuel ash (PFA) content in the cementitious material. This gives good sulfate resistance and indeed the chemical interaction will actually cause the permeability to drop for about 50 years without any question of sulfate attack and damage to the whole thickness of the grout - of course there will be attack at the exposed face of the grout where it is in contact with the contaminated groundwater. The mix had over 75% PFA, and also a very high overall cementitious content. The mix was the contractor's design and showed excellent behavior in laboratory proving trials. In grouts as distinct from concrete, PFA gives significantly better sulfate resistance than ground granulated blast furnace slag which is often used in Europe as a component of bentonite-cement mixes for slurry trench cut-off walls.

Feb 10, 2003

"Full time inspection of drilled shafts by qualified personnel is a necessary part of construction. Detailed inspection procedures for routine inspection are provided in the Drilled Shaft Inspector’s Manual, published jointly by the DFI and ADSC: the International Association of Drilled Shaft Contractors.The use of NDT methods or other observation methods, such as probes, video camera inspection, remote shaft wall inspection devices or various calipers are not suitable substitutes for routine "topside" construction inspection as described in the Drilled Shaft Inspector’s Manual. However, these NDT and other "remote" or indirect observation methods are valuable alternatives to direct entry of personnel into drilled shaft excavations. They should be considered whenever appropriate to reduce the risks of direct entry of personnel into drilled shaft excavations.As described in the Drilled Shaft Inspector’s Manual, observations made during construction are essential for quality construction of drilled shafts. The shaft depth, diameter, plumbness, bottom conditions, reinforcement, concrete continuity, and bearing conditions are most easily checked during construction. Some of these observation methods include excavation around the shaft for relatively shallow inspection, down-hole inspection for end bearing conditions or rock sockets, and video camera devices for remote inspection. In rare circumstances, a drilled shaft can be extracted for inspection. Before concrete placement, the bottom of the shaft can also be probed by drilling or coring to determine if there are voids or soft zones in the material at the base of the shaft.The Drilled Shaft Inspector’s Manual focuses on traditional "topside" inspection for routine drilled shaft construction."

Jan 1, 2004

By K. Ronald Chapman, Claus Ludwig, Doug Jenevein

"In the spring of 2005 Schnabel Foundation Company completed a $15.2 million Design/Build subcontract to underpin 11 structures, and provide 202,800 square feet of earth retention for the Reno Transportation Rail Access Corridor (ReTRAC) project in Reno, Nevada. Schnabel’s work was part of a Design/Build contract to depress a railroad alignment through downtown Reno. The depressed section was 2.2 miles long, 54 ft wide, and up to 35 ft deep (3.5 km long, 16.5m wide and up to 10.7m deep). The trench structure was required to be watertight. SUBCONTRACT WORK OVERVIEWEleven buildings along the track alignment required underpinning. Three types of underpinning were used, designated Type 1, Type 2 and Type 3.At four buildings the trench retaining walls were to be located directly under the exterior footings. This alignment eliminated traditional underpinning and cut-off wall techniques that could normally be used to support structures. Type 1 underpinning was used at these buildings. This underpinning system consisted of a combination of permeation grouting, hand-dug piers, and permanent tiebacks. This underpinning system became the new watertight trench walls.Five buildings were located a few feet behind the trench walls, and their exterior walls were supported by continuous footings. Type 2 micropile/pile cap underpinning (patent pending) was used to support these buildings.The remaining two buildings were also located a few feet behind the trench walls, but they had column footings along the exterior walls. At these structures traditional micropile underpinning was provided through the existing footings. This is described as Type 3 underpinning.Temporary earth retention was required on both sides of the trench along most of the alignment. This shoring supported frontage roads, private property and surcharge from the temporary railroad shoofly running parallel to one side of the trench.SUBSURFACE CONDITIONSThe soil along the trench alignment consisted of river outwash deposits. The top 2 to 18 feet (0.6m to 5.5m) generally consisted of flood plain silt and sand deposits, or fine-grained fills. These fine-grained soils are underlain by the Tahoe Outwash Formation which consists of interbedded layers of sand; sand and gravel; and sand, gravel, cobbles and boulders. Some of these layers encountered during construction consisted of 30 to 50 percent cobbles and boulders, with some boulders up to eight feet in diameter.A major challenge to the design and construction of the trench structures and the underpinning was the ground water table which was 10 feet (3m) above subgrade in the deepest portions of the trench. Based on specification restrictions, temporary and permanent dewatering was not feasible. As a result, the selected design and construction methods had to consider three water conditions: the anticipated groundwater level during construction (CGW), the groundwater level for permanent design (DGW), and an additional special design condition with water at street grade."

Jan 1, 2006

By Akhila Manne, Prasad P. V S R

Storage tanks are heavily loaded thin-shelled structures that exert large loads on and require large foundations to support them. They are generally very sensitive to foundation settlements as it may hinder the performance of tanks resulting in significant commercial or social impacts. Selection of their foundation is dependent on availability of suitable ground and limitations imposed by design specifications. Design of the tank foundations is generally based on theoretical methods and validation by representative field tests. This paper reviews settlement criteria for storage tanks as per national and international standards, case studies of large to medium diameter tanks supported on deep foundation i.e., bored cast-in-situ piles and shallow foundations on improved ground and their performance during load tests & hydro-tests is discussed. Paper concludes that storage tanks can also be supported on shallow foundations resting on improved ground reducing the settlement, time and cost significantly depending on the sub-soil.

Nov 1, 2022

By Murad Y. Abu-Farsakh, Md Habibur Rahman

The properties of all natural soil deposits are highly variable, and they are rarely homogeneous. Cone penetration tests (CPT) were used to assess the site variability, which was then incorporated into the Load and Resistance Factor Design (LRFD) of pile foundations. Data from six project sites with multiple CPT tests conducted at various locations were collected for this research. The semi-variogram was used to assess the spatial variability of CPT data (corrected tip resistance, qt) for each location. For each location, the coefficient of variation due to spatial variability (COVR,spatial) was calculated. From COVR,spatial and COVR,method, the total coefficient of variation (COVR,total) for each site was calculated, which was then used to calibrate the resistance factors (ϕspatial, ϕtotal) for use in LRFD pile foundation design. The findings of this study demonstrated the importance of using site variability in LRFD pile design. For sites with lower site variability than the design method (i.e., COVR, spatial < COVR, method), the value of the COVR, total will be decreased, and hence the resistance factors (ϕspatial or ϕtotal) will be increased (credit), and vice versa.

Sep 8, 2021

By Andreas Brandner, Karl Schoenherr-Strasse, I. B. Brandner, Dipl. Ing

"A world famous Wintersport resort in the Alpine planned to build a parking garage for more than 600 cars and busses situated between a torrent, a district road and the village.A nearly 200 m long building giving place for 6 parking levels and a maintenance level for busses and trucks is situated alongside a hill causing excavation height between 20 and 25 meters, which had to be secured. Due to restrictions – neighbours did not allow the client to drill anchors for retention – we designed a solution combining micropiles, strand anchors, shotcrete and nails as permanent earth retention not exceeding the space of 7 meters provided by the local street. Soil conditions were as challenging - reaching from backfill to moraine with boulders of more than 20 m³ volume – as the construction period of total 12 months for the whole project, which was opened mid of November 2015.The innovative solution outperformed the client´s project from the technical and commercial aspect and helped the contractor to save time and money.The design process with its difficulties as well as erection process is described in the following paper."

Jan 1, 2016

By Robert L. Goehring, Fred Munene

This case history for three major additions to a tire manufacturing plant in north Georgia discusses the impact of highly variable Karst (sinkhole) geology on both foundation design and construction. For Phase 3, alternatives were considered for a heavily loaded mixing tower with up to 2,000 kip column loads. A non-traditional approach of using auger cast piles was adopted. To satisfy a risk-averse Owner, a pile load testing program including strain gauges was conducted. One test pile was cored full depth to demonstrate effective bearing on steeply inclined rock. For Phase 4, similar methodology was used at another critical mixing tower structure associated with that phase and the installation procedure was refined to reduce grout take. In Phase 5 construction, another mixing tower and the equipment pits were supported on auger cast piles. After pile installation, a sinkhole opened up between two equipment pits. Remedial grouting was performed. Development also required construction of a R&D building over a 96 inch diameter RCP storm sewer. Auger cast piles were used to support the building to avoid overstressing the existing pipe and risk separating joints. This case history outlines lessons learned while constructing auger cast piles in Karst and proving quality was built into the foundations.

By Jie-qun Zhai, Jian Jia, Ke Yang, Xiao-lin Xie, Yu Zhang

"With cities’ development, underground space exploitation presents a need for bigger and deeper constructions now. Technical problems founded during the construction of deep foundation pit support become more and more important. The supporting system has to cut or partly cut off hydraulic connection outside and inside the foundation pit, control the ground settlement caused by dewatering and make sure safety of foundation pit and its surroundings. Some preliminary study and application of ultra-deep soil reinforcement methods have been conducted in Shanghai’s deep excavation engineering. On the basis of engineering practice of ultra-deep foundation pit in Shanghai, some field and laboratory test, this paper analyzes effects of different ultra-deep soil reinforcement methods and their influence characteristics of surrounding environment. It also summarizes these methods’ sealing effect, construction and economic efficiency and concludes their characteristicsINSTRUCTIONShanghai is formed from marine sedimentation. In Shanghai, from earth’s surface to 30~40m underground, soil is mainly consist of soft clay with 40% moisture content. There are also many thin silty-sand layers in the earth, so the soil is both soft and permeable. Under 40m, soil is mainly thick silty-sand layers and fine-sand layers with medium density and confined groundwater whose water head is about 7m high.With the rapid development of Shanghai’s municipal construction and high-rise buildings in the recently ten years, the number of underground structure including subway station, tunnel and high-rise building basement are constructed rapidly. Due to the permeability and softness of Shanghai’s soil, it is necessary to reinforce soil to make sure the safety and high construction rate of engineering project in Shanghai.Because of deeper excavation depth and bigger excavation area in Shanghai, ultra-deep soil reinforcement is used preliminarily in Shanghai. Combining with engineering practice of ultra-deep foundation pit in Shanghai and employing field and laboratory test, this paper analyzes effectiveness of different ultra-deep soil reinforcement methods and concludes these methods’ characteristics and their applicability. All this can guide further application of these methods."

Jan 1, 2015

By Barritt Lovelace

Collins Engineers has been researching and implementing the use of drones on Civil Engineering Projects since 2015. Applications include bridge inspection, asset management, mapping, construction site management and emergency response. Recently this technology was used to map and model construction sites with deep foundations to verify and quantify designs. The ability to collect and use large amounts of data is transforming our world. Drone hardware and software is being used to capture and digitally replicate assets, giving owners unprecedented ability to visualize and manage their projects. Our teams help owners collect and process drone data into deliverables to be analyzed, annotated, stored, and shared. The use of drones can transform the way projects are managed and can improve project workflows. Data collected with drones can be processed into a digital twin of any project site or asset. This digital twin provides owners with a three-dimensional geometrically and geospatially accurate model. These models can be annotated and tagged with information that can be stored and shared locally or on cloud-based platforms. The data can be exported and used in a wide variety of CAD and GIS platforms. Goals When considering the use of UAS for several items need to be considered when establishing project goals. Safety Drones can be used to reduce job site safety risks in two ways. The first is that use of the drone can remove personnel from harm’s way. Surveyors and other project staff will traditionally walk the site to collect survey and other site information. These efforts can be replaced with the use of a drone eliminating much of the need for personnel to be on the job site itself which improves safety. The other way safety can be improved is that a digital model of a job site can be created on a daily or weekly basis that can be quickly analyzed for safety hazards. This analysis could be done remotely by safety officers to identify job site hazards which can then be corrected before injuries happen. Improved Deliverables Perhaps the most important reason to incorporate drones into project workflows it the ability to improve the project deliverables. Drones have the ability to quickly collect large amounts of high quality data which can be processed into orthomosaics, point clouds and 3D models that give engineers and project managers the information they need to make better decisions on design or project management.

Jan 1, 2019

By Carlandrea Albonico, Salvatore Miranda

After a brief introduction of the whole Project, the paper describes two special geotechnical engineering solutions provided within the scope of the Galataport Project, in Istanbul, Turkey. The first refers to the new quay of Salıpazarı, which is a combination of retaining structure and ground improvement, formed by a combiwall, a reinforced concrete diaphragm wall and a soil improvement by deep soil mixing (Turbojet). The second, refers to the soil improvement works executed underneath three existing buildings. Single-fluid jet grouting columns had the scope of improving the mechanical properties of the bearing soil and reducing the associated risk of liquefaction. A set of underpinning micropiles was installed in order to allow the excavation of a partial basement inside two of these three buildings. All activities were conducted from inside the existing buildings, with reduced headroom. The paper highlights the importance of employing cutting-edge technologies within the foundation engineering field and state-of-the-art electronic control devices, in parallel with the essential human expertise, in order to obtain the desired results in this high-profile Project.

Nov 1, 2022

By Venkata Krishnaiah Yeddala, Sai Vivek Adari, Suresh Kumar Velugu

Assam cancer care foundation (ACCF) proposed the construction of hospitals and related facilities across 18 locations in the state of Assam-India. Tezpur is one among the 18 locations of Assam with high seismic risk. The strata at the site are comprised of mostly fine silty sands of lower SPT- N values. The water table is also encountered and ranging from 1 m to 2 m below EGL. Since the site lies in seismic zone V as per IS 1893, detailed liquefaction analysis is carried out for all five boreholes and indicates that soil is liquefiable and ground improvement is inevitable up to a depth of 15 m below existing ground level. To mitigate the liquefaction potential and enhance the seismic performance of the soil, ground improvement using stone columns by Wet top feed Vibro-replacement method is proposed. Also, the differential settlements can be avoided effectively under the raft foundation with Vibro Stone Columns. In this paper, field test validation results such as Pre and post-SPTs and ECPTs to access the extent of ground improvement, along with other information adopted in this project presented.

Nov 1, 2022

By Nabil F. Ismael, Mohamed El Deeb

"The behavior of laterally loaded step tapered bored piles in calcareous sand was examined by field tests. Lateral load tests were carried out on straight and step tapered bored piles 5.3 m long embedded 5 m below ground level. All piles were installed by augering. The straight piles were 0.2 m, and 0.3 m in diameter. The step tapered piles have a diameter of 0.3 m along the upper 10%, 20%, and 40% segment, respectively, changing to 0.2 m for the lower section. Two piles were instrumented with strain gages to measure the bending strains. All tests were carried out to failure. The purpose being to examine the ultimate lateral capacity and the deflection at working loads. Test results indicate non linear response and substantial increase in lateral capacity and decrease of deflection for the step tapered piles compared with the 0.2 m diameter straight shaft piles. However, beyond a depth of 40% of the pile length, the strengthening of the pile section by enlargement of its diameter had little effect on the lateral capacity and the deflection of step tapered bored piles.IntroductionFor many structures on pile foundations the ultimate capacity under lateral loads is important and may be the controlling factor in foundation design. Examples include transmission tower foundations and fender piles at sea port facilities. Increasing loads on these structures has resulted in piles of large diameter and depth at a significantly higher cost.In this work, the use of step tapered bored piles with a larger diameter along the upper segment of the piles is examined by field testing and analysis on single piles in calcareous desert sands. Lateral load tests were carried out on straight and step tapered piles 5.3 m long embedded 5 m below ground level. The straight piles were 0.2 m, and 0.3 m in diameter. The step tapered piles had a diameter of 0.3 m along the upper 10%, 20%, and 40% segment, respectively, changing to 0.2 m for the lower section. Two piles were instrumented with strain gages to measure the bending strains. All tests were carried out to failure. The purpose being to examine the ultimate lateral capacity and the deflection at working loads for step tapered bored piles."

Jan 1, 2005

By Heman Manchanda, Jyoti Agarwal

Several infrastructure projects are under construction in India; many of them involves construction of deep foundations like reinforced concrete and steel piles to support super structures. As most of the piles being constructed in India are reinforced concrete bored piles, there are always uncertainties relating to the quality of construction, and in this case non-destructive methods to ascertain quality of piles becomes very crucial to success of any project. Non-destructive pile testing is becoming more and more popular with growing technologies wherein geophysical techniques and wave propagation theories are being used for pile quality and length analysis. Low-strain pulse echo method and cross-hole sonic logging testing are two pile integrity testing techniques being currently practiced in India which are cost effective and provides reliable near accurate results if analyzed properly. Paper presents current practices being adopted in India for conducting these two tests, highlighting the critical site considerations and analysis techniques. The paper also discusses various execution and interpretation challenges faced by practicing engineers and recommends a way forward.

Sep 1, 2022