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By M. Urda-Kiel

Stainless steel is increasingly used as a cathode starting sheet. It was shown earlier that even when depositing copper on copper, a substrate-influenced zone appears in the deposit structure, followed by a transition zone and finally by the electrolysis-influenced structure. On copper, the substrate-influenced zone has a thickness of twenty micrometers and on titanium, eventually more than fifty micrometers. Initial nucleation and growth have a considerable influence. In this paper, copper was deposited in a channel cell on four different 304 stainless steel substrates: mechanically polished and anodized, respectively, at 0, +400 and +800 mV/SHE in 1M H2SO4 at 20°C. Copper was deposited under electrowinning conditions after solvent extraction (SX) (40 g/l Cu++, 180 gh/l, H2SO4, 20 or 60°C). The results showed that, although Auger surface analyses of the substrates were only slightly different one from another including the oxide thickness, nucleation and initial stages of growth were very sensitive to the surface treatment of the substrate. Potential step and current step methods gave similar results : progressive nucleation followed by 3D diffusion controlled growth. The highest nucleation frequency was observed on stainless steel anodized at 0 mV/SHE, under various electrolysis conditions. The potential influence of these findings on industrial practice is discussed.

Jan 1, 1999

By R. P. Carreker, J. G. Leschen, J. H. Hollomon

THE external appearance of a crystal which has undergone plastic flow suggests that adjacent blocks of the crystal have glided bodily past one another along the slip planes. However, the great discrepancy between the shear stresses calculated to effect such a movement and those actually observed has for many years stimulated searches for more satisfactory interpretations of the slip process. Appreciable success in these efforts has been realized by assuming the presence in the crystal of various sorts of imperfections and by considering the consequences of the presence of these flaws when stress is externally applied, The theory that has received the most attention recently-that of dislocations-postulates the occurrence of small, mobile imperfections or dislocations which move through the crystal along the slip direction, each dislocation being attended by a local shear displacement of one interatomic distance. Thus only that portion of the crystal through which the dislocation has passed may be said to have slipped, Since each dislocation produces a displacement of only one interatomic distance, an avalanche or train of many dislocations would be necessary to account for the observed displacements of several hundred or thousand interatomic distances. The salient point of the theory of dislocations is the concept that a slip band does not suddenly appear in its entirety. On the contrary, it grows progressively across the slip plane as the individual dislocations successively appear and advance in a train through the crystal. However, the concept of growth is not intrinsic only to the theory of dislocations, since atomistic mechanisms other than that postulated by the dislocation theory can quite probably also describe the growth of a slip band. For instance, a slip band might resemble a disc-like interface that appeared and then grew continuously from a small size, producing a displacement that increased with the size of the disc, Whatever the precise mechanism, the concept of growth is in itself consistent both with -the observed low values of critical shear stress and with the experimental observation that slip bands. frequently do not traverse the entire crystal. The likelihood that slip bands grow implies that they must first be nucleated and that the initiation of slip can therefore be analyzed in terms of the general concepts of nucleation. Indeed, this suggestion was advanced1 several years ago, but the matter does not appear to have been further pursued. Recent advances in the theory of nucleations2,3,4 have encouraged such a treatment of the slip process. As will presently be demonstrated, this approach to the problem not only accounts successfully for the incubation periods that have been observed5,6 to precede slip but also predicts certain transient effects in the deformation process, The existence of these transients apparently has not hitherto

Jan 1, 1948

By Peter A. Adcock, Rob Fraser

Interest in monitoring nucleation overpotential in electrometallurgical processes dates back some 40 years or more. Conversely, remarkable progress has been made in recent years on describing in detail the processes involved in the formation of thin films by electrodeposition. The newer body of work underscores a need for greater clarity in speaking about the role of nucleation and in the acquisition and interpretation of nucleation overpotential measurements – the aim of this paper. In electrometallurgy, it is generally desirable to form deposits that remain smooth, compact, and relatively fine-grained while the deposit grows to a thickness on the order of 5-10 mm, about 100 times thicker than technological thin films. Hence, we distinguish two kinds of nucleation that can result in formation of new grains:- (1) initial nucleation (onto the substrate surface) of islands that coalesce into growing deposit, and (2) ongoing nucleation of new grains on the deposit surface long after the substrate has been covered and ceases to have a direct influence. Nucleation overpotential of the first type should be measured on an electrode surface truly representative of a real industrial substrate. The second type requires judicious choice of electrode material – an “ideal foreign substrate”. In general neither the industrial substrate nor native metal to be deposited is suitable for measurement of the second type of nucleation overpotential, because of interference by other processes. For the future, clear terminology is needed to distinguish these two types of nucleation potential. The second is the one for which the type of plot dubbed by Moats and Derrick as an “Adcock plot” and by us as a “Kerby-Adcock plot” was first conceived and correlated with relatively thick zinc electrodeposits. The data of Moats and Derrick showing trends for copper electrodeposition on stainless steel and on copper electrodes are interpreted within this framework.

Jan 1, 2016

By Juan Carlos Lozada

YURA S.A. es una empresa industrial cuyo principal actividad es la fabricación y comercialización de Cementos Portland y adicionados, conglomerados de albañilería y concretos. Asimismo proyecta la construcción de una nueva línea de producción de Clinker. En ese sentido, el presente texto señala el sistema de gestión que se utilizó para mejorar las prácticas sugeridas por el PMI (Project Management Institute) en la Guía del PMBOK, y cómo se aplicaron las diferentes herramientas a las situaciones particulares del mismo.

Sep 12, 2011

By Julio Bonelli Arenas

"El presente artículo señala una metodología de caracterización de minerales de plata que busca separar las fases mineralógicas predominantes de una muestra e identificar las especies minerales en dichas subfases. Luego se necesita completar el balance y la distribución de plata para conocer su comportamiento cinético de respuesta, a diferentes sistemas lixiviantes, de forma que se puede obtener una respuesta integrada de la muestra original al sistema hidrometalúrgico. De otro lado, se comparan las tecnologías innovadas que constituyen el estado del arte en la recuperación de plata, a fin de beneficiar minerales refractarios, residuos de lixiviación y otros materiales mineros donde esté presente la plata metálica y otras especies mineralógicas de este mineral. "

Apr 1, 2016

By P. Zamora

El yacimiento epitermal de alta sulfuración Au-Ag de Tantahuatay se encuentra en un campo volcánico situado en el sector nor-oeste del Distrito de Hualgayoc, región Cajamarca, norte del Perú. Desde Agosto del 2011, el yacimiento viene siendo explotado a cielo abierto por Cía. Minera Coimolache S.A constituída desde 1995 por Southern Peru como accionista del 44%, Cía. de Minas Buenaventura S.A.A del 40% y Espro SAC. del 16%. Dentro de 23,000 Has. de concesión se tiene al 31/12/2016, 1.0 Moz Au en reservas de mineral en óxidos, distribuidos en cinco depósitos, de los cuales dos son actuales tajos en operación. El LOM (Life-of-Mine) se ha trazado hasta el 2021 con una proyección hasta el 2024, si se integra 690 Koz Au de recursos y potencial actuales, como futuras reservas.

May 1, 2008

By S. C. Holmes

El presente texto describe las tecnologías empleadas para el proyecto de Safford, Arizona. El proyecto consiste en la explotación de dos minas medianas a tajo abierto de las que se extraerá el mineral de cobre oxidado de baja ley a través de un sistema de materiales. En este sentido, el texto describe la aplicación del grupo de tecnologías ((MTG, por sus siglas en inglés) de Phelps Dodge para mejorar la seguridad, obtener eficiencia en los equipos y reducir los costos operativos de capital .

Mar 1, 2013

By C. Velásquez, W. Bergholz, C. Spence, P. Lind

NuevaUnión SpA (NuevaUnión) is a development project located in the Huasco province of the Atacama region of Chile. It is held in a joint venture company owned 50:50 by Teck Resources Limited (Teck) and Newmont Goldcorp. It includes the Cu-Mo Relincho deposit and the Cu-Au La Fortuna deposit, with plans to utilise a single concentrator to be built at the Relincho site. The Relincho site is at an altitude of 2,000 masl and is 40 km from the La Fortuna site which is at an altitude of 4,100 masl. The project is currently completing a Feasibility Study and is reviewing equipment selection and flowsheet options. This paper is based on the current thinking, and design decisions will be finalized at the completion of the Feasibility Study. NuevaUnión is currently planning for phased operation, processing Relincho ore at 104 ktpd followed by processing ore from La Fortuna at 116 ktpd. Plans for the third phase include doubling the main processing lines and returning to Relincho ore at a processing rate of 208 ktpd. The NuevaUnión concentrator will incorporate comminution and flotation circuits that are being designed to maximize the overall economic value of the combined ore deposits. Major ore characteristics differ between the two ore bodies, such as ore competency, grindability, liberation grind size, pulp rheology, tailings properties, minerals and metals of value, as well as gangue mineralogy. Mineral processing choices have been made to optimise value from each deposit and the combined project. INTRODUCTION Between 2010 and 2013, two significant mining projects were being developed in Chile: Goldcorp’s El Morro project had recently finalized a Feasibility Study and, in 2011, had received its environmental approval for construction; and Teck Resources Limited’s (Teck) Relincho project was finalizing a Feasibility Study and preparing its Environmental Impact Study. Both projects were: Geographically close, at only 40 km apart. Considering similar infrastructure. Each was planning to have its own concentrator, tailings management facility, high voltage power line, port, concentrate transport system, seawater desalination plant and pumping system to mine site.

Jan 1, 2019

By Rafael Valencia-Dongo, Ernesto Ramírez, Julio Tapia

Enfocado en una novedosa metodología de resolución de conflictos basada en la teoría de juegos, este artículo propone estrategias para generar un equilibrio estable entre empresa, Estado y comunidad. Tras evaluar la tipología y características de la conflictividad socioambiental por acción de líderes opositores a la inversión, se desarrolla un marco de resolución de conflictos a través de lo que se denominan pactos de contrapeso, que cubren los ámbitos de comunicación, gestión sociopolítica y fidelización del trabajador minero. Estos pactos permiten cambiar la percepción, incentivos y acciones de los actores, lo que incluye la acción de terceros legítimos.

Sep 30, 2019

By D. Leeb

El presente texto describe el principio de ensayo de dureza para los materiales metálicos, el cual se basa en lanzar un cuerpo móvil con una energía constante contra la probeta en reposo, produciéndose un rebote. La medida de la energía que aún queda en el cuerpo (energía residual) después del rebote es una medida de dureza. Dicho proceso comprende tres etapas: disparo, choque y rebote. En la fase de disparo, la energía potencial del cuerpo móvil se transformará en energía cinética por caída libre o por distensión de un muelle y el cuerpo móvil choca contra la probeta, a la velocidad de choque. El proceso de choque propiamente dicho se verifica en dos períodos: comprensión y restitución. Finalmente, en la fase de rebote, la energía cinética existente en el cuerpo móvil se vuelve a transformar en la energía potencial correspondiente a la magnitud del recorrido de rebote, es decir, a la altura o recorrido máximos de rebote

Mar 1, 1983

By Alfonso Rizo-Patrón Remy

El objetivo del siguiente trabajo es señalar un método que permita la recuperación económica de metales preciosos como el oro, plata y otros metales básicos (tales como plomo y cobre) de sus respectivas menas naturales y de los concentrados o relaves que los contengan. Para ello, se utlizará dos formas de aplicación: La primera se da en el tratamiento por cianuración de las menas, donde el carbón mineral es el medio precipitante de los metales disueltos. Mientras que la segunda ocurre cuando el carbón ha sido separado de las pulpas cianuradas, conviertiéndose en un agente reductor de los metales de fundición. De forma tal que se logra una recuperación integral de los metales preciosos y básicos en las barras de fundición.

Jun 20, 1954

By Miguel Arends, Hans Cayo, Patricio Zárate

En la flotación de sulfuros polimetálicos, en particular la combinación Cu-Pb-Zn, la selectividad en la flotación primaria colectiva es clave para el resultado global del proceso. Cu y Pb deben flotar en la etapa primaria y el Zn rechazado. Un diagrama de flujo típico utilizaría depresantes (NaCN, ZnSO4), activadores (CuSO4), espumantes y colectores. Utilizando un mineral polimetálico sudamericano se desarrollaron colectores más selectivos contra el Zn en la flotación primaria sin comprometer la recuperación de Cu y Pb, y a su vez mejorando la recuperación de Zn en la posterior etapa de flotación de Zn.

Sep 29, 2023

By William Macha

Actualmente surge un nuevo concepto de tratamiento de minerales oxidados de cobre en el laboratorio metalúrgico de Minero-Perú. Este tratamiento se denomina electrodeposición, el cual incorpora el uso de intercambio iónico líquido (SX) dentro del clásico proceso de lixiviación- electrodeposición empleado en muchas minas durante los pasados 60 años. La electrodeposición requiere un capital relativamente alto, comparado con la cementación, que consiste en la precipitación del cobre contenido en las soluciones con chatarra de fierro. Las ventajas de dicho tratamiento son: que se tiene regeneración de ácido sulfúrico en una relación de 1.5 unidades de ácido por unidad de cobre depositado en el cátodo, así como la producción de cobre electrolítico es de 99.970/0 de pureza en el mismo lugar de la mina, teniendo un valor comercial considerablemente más alto por unidad de cobre. Además, su comercialización es mucho más fácil y efectiva que el de cemento de cobre en el mercado internacional.

Sep 1, 1973

By Walter Ccallo, Dante Soberon

El área de estudio está ubicada entre los 15° - 16° 30’ Latitud Sur, comprende los departamentos de Arequipa e Ica. En esta área fueron definidas las nuevas unidades intrusivas del Batolito de la Costa (Segmento Arequipa), en el marco de la actualización de la carta geológica a escala 1:50,000. En base al mapeo detallado de rocas intrusivas, estudio petrográfico, geoquímica de rocas e isotopos U/Pb, se logró determinar hasta doce nuevas unidades intrusivas, distribuidas en un tiempo geológico continuo desde el Jurásico medio (168 Ma) al Cretácico superior (92 Ma). Se evidenciaron además nuevas estructuras relacionadas a mineralizaciones de yacimientos tipo pórfido, IOCG (Iron Oxide Copper Gold), vetas mesotermales auríferas y cupríferas.

May 1, 2008

By Luis Alva Saldaña

"Actualmente el método para descubrimiento de nuevos procesos y la elaboración de nuevas técnicas se ha modernizado. En ese sentido, el presente artículo señala la invención de estos procesos y técnicas a través del estudio de la Termodinámica. Esta ciencia trata de las relaciones entre las diversas formas de la energía, mostrando cuantitativamente los efectos que experimenta el complejo materia-energía cuando en él se realizaalgún cambio. Por ello, es fácil observar que muchos laboratorios tanto de Europa como de los Estados Unidos de Norteamérica, realizan estudios no sólo para completar las tablas de propiedades termodinámicas de las sustancias químicas, ya existentes, sino también para revisar los datos que antes se tenían de éstas."

Jul 1, 1955

By Renán Jauregui

El problema de separación de minerales de cobre con los de plomo ha generado particularidades debido especialmente a las diversas variedades de los minerales de cobre, cuya composición química, distribución especial de sus átomos, solubilidad, tipo de cristalización, diseminación, dureza, densidad, etc. varía de un mineral a otro. En ese sentido, el presente texto señala los métodos adecuados para los sulfuros de plomo y cobre tales como el de SO2 ácido sulfuroso y almidón hervido, método combinado del anhídrido sulfuruso, método del cianuro de zinc amoniacal y el método de cianuro de zinc.

Mar 1, 1977

By P. C. Carrasco

Knowing the origin of the relevant and irrelevant components of the nugget effect is essential to optimize the process under study. This paper describes the causes of the nugget effect and, its dependency on the sample support, sampling density, and on the QA/QC procedures. Several examples of natural and ?human? nugget effect are given. A method to estimate the magnitude of the relevant and irrelevant components is suggested. Finally, the economic consequences of misunderstanding the nugget effect are analysed.

Jan 1, 2010

By Clifford R. Stanley

"Abstract - Reproducible analyses of representative samples for elements affected by the ‘nugget effect’ is vital in mineral exploration and reserve estimation. Unfortunately, a priori knowledge of what size of sample is representative from a mineral deposit or its dispersion train is commonly unavailable. Use of the simple ‘equant grain model’ and the NUGGET computer program facilitates determination of the sampling parameters that will produce appropriate samples for chemical analysis. Based on Poisson statistics, NUGGET can be used to determine: (1) the ‘effective grain size’ of nuggets in a suite of samples, (2) the level of representativity (precision) that samples with specific nugget grain sizes will exhibit, and (3) the sample size required to obtain a specific level of sample representativity. The program determines these sampling parameters for any element in any mineral, including solid solution minerals (e.g., Au, electrum, Pt-Fe alloy, diamond), and allows assumption of a variety of grain shapes (e.g., ellipsoids, cylinders, parallelepipeds, etc.). Furthermore, it outputs the effective number of nuggets expected in a sample of given size and the percentile confidence bounds on any element concentration affected by the nugget effect.Results from the software allow determination of effective sampling and analysis strategies that minimize the nugget effect in geochemical analysis/assaying used in mineral exploration and reserve estimation. This will not only improve confidence in the resulting exploration results or reserve estimate, but will facilitate estimation of the error associated with any subsequent interpretation or reserve figure."

Jan 1, 1998

By S Morgan, A Jakowetz, S Taylor, B Weekes, S Litson, P Bourke, T L. Do

In the current tough mining environment with lower commodity prices, operators need to improve operational profitability. Optimised equipment asset management is a sustainable way to achieve this objective. The increased efficiency of installed process equipment positively contributes to the circuit performance, affecting metallurgical performance, plant availability and operating costs. Nui Phao Mining Company Limited (NPMC) operates a polymetallic mine located in Vietnam. The circuit produces four main products, tungsten, fluorspar, bismuth and copper. Tungsten is the major revenue producer. The operation experienced the following equipment inefficiencies in its copper and bulk sulfide flotation (BSF) circuits:• lower than expected metallurgical performance - the BSF rougher flotation tails contained coarse (+106 µm) sulfur minerals which affected the downstream tungsten gravity circuit. The unrecovered sulfur competed with tungsten minerals affecting both tungsten recovery and product grade. • structural integrity and safety - the flotation circuit structures experienced excessive vibration beyond the acceptable tolerance levels. The vibration was attributed to the flotation mechanism design and impeller tip speeds. • equipment reliability and wear life issues - the flotation mechanisms were being replaced every six months, with reported failures at three months. This resulted in high operational costs. A mineralogical evaluation of the ore indicated that the coarse sulfur minerals were well liberated and relatively rich in pyrrhotite and pyrite. It was predicted that these particles should be recoverable by flotation under optimum conditions. NPMC worked collaboratively with Outotec to investigate options to improve the metallurgical performance of both sulfur and tungsten. A review of the copper and BSF rougher circuit infrastructure was also undertaken and focused on reducing the structural vibration and improving mechanism wear life. Prior to the circuit upgrade, laboratory and pilot testing was conducted to validate the circuit improvements. The final solution included the installation of Outotec FloatForce® mechanisms in the existing copper and BSF rougher circuits, and a new flash circuit (SkimAir®) treating the rougher tails stream ahead of the tungsten gravity circuit. The flash circuit is unique, as typically these types of cells are installed in grinding circuits. By March 2016, all circuit upgrades were complete, however the initial metallurgical performance was below expectations. NPMC and Outotec worked together to investigate and improve performance through further equipment modifications. Since October 2016, the metallurgical performance has improved significantly. Coarse sulfur mineral recovery has improved, resulting in an overall increase in recovery of sulfur and tungsten of 4.7% and 2.7% respectively. The Outotec FloatForce mechanism has also delivered operational benefits, with a reduction in structural vibration to within acceptable levels (<4.0 mm/s) and an improvement in mechanism wear life by 150%. This paper discusses the BSF circuit upgrades and compares operational data before and after the upgrade to quantify the improvements in metallurgical performance, structural vibration and mechanism wear life. CITATION:Morgan, S, Weekes, B, Jakowetz, A, Litson, S, Taylor, S, Do, T L and Bourke, P, 2017. Nui Phao mine – flotation circuit upgrade, in Proceedings MetPlant 2017, pp 230–253 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Sep 11, 2017

By Keith Gordon

The recent discoveries of hydrothermal activity in the ocean off New Zealand have created interest in the business community in the commercial possibilities of mining associated marine polymetallic sulfides. This interest is more so, as this hydrothermal activity is in much shallower depths, between 120 ? 1800 meters, than the typical 2400m in other parts of the oceans. Mining for other ocean deposits around NZ, such as phosphate nodules and off-shore deposits from gold bearing river beds is also attracting interest. The question is: - how can these deposits be mined without spending the enormous sums of money required for specialized mining technology? There are no dedicated off- the-shelf systems designed exclusively for underwater mining. Such systems require expensive development and manufacturing processes and then, are most probably designed for only one specific purpose. The costs involved place such equipment beyond the means of smaller entrepreneurial groups and only the big companies have the resources required. However, large companies are normally reluctant to take the risk of investing large sums of money into deep ocean projects. Australia and New Zealand, until recent times, have been somewhat isolated from European and North American technical resources - especially in the field of underwater technology. Over the past century such isolation has often led to solving problems with what has become locally known as ? ?the number 8 gauge wire method?. This approach to problem solving entails using whatever is available to get the job done and keep costs down. In the old days with NZ technology being mainly based around farming, a piece of No. 8 gauge fencing wire, although not designed for the purpose, was often used to fix various problems ? hence the term.

Jan 1, 2002